Category Liberty Bell 7

OF PIGS AND ASTRONAUT COUCHES

“Those were the days of the most intensive and dedicated work of a group of people that I have ever experienced,” Gilruth once wrote in a conference paper. “None of us will ever forget it. We were making tests of escape rockets over on the beach at Wallops

Island, testing parachutes in full-scale drops from helicopters, and measuring water impact loads on capsule configurations at Langley Field.”14

Meanwhile, impact studies were also being carried out at the McDonnell plant, with test capsules dropped into water, onto sand beds, and onto solid concrete slabs. In one series of tests, live pigs were loaded into a Mercury capsule, strapped into a specially built contour couch similar to those being individually developed for the astronauts. The capsule was then dropped down a long shaft blunt end first to verify that a human passenger could survive a particularly hard landing, as described in the official NASA Project Mercury history.

“Through April and May (1959), McDonnell engineers fitted a series of four Yorkshire pigs into contour couches for impact landing tests of the crushable alumi­num honeycomb energy-absorption system. These supine swine sustained accelera­tion peaks from 38 to 58 g before minor internal injuries were noted. The ‘pig drop’ tests were quite impressive, both to McDonnell employees who left their desks and lathes to watch them and to STG engineers who studied the documentary movies. But, still more significant, seeing the pigs get up and walk away from their forced fall and stunning impact vastly increased the confidence of the newly chosen astronauts that they could do the same. The McDonnell report on these experiments concluded, ‘Since neither the acceleration rates nor shock pulse amplitudes applied to the speci­mens resulted in permanent or disabling damage, the honeycomb energy absorption system of these experiments is considered suitable for controlling the landing shock applied to the Mercury capsule pilot.’”15

Jerry Roberts was a Guidance and Control System Engineer working at the Cape with McDonnell, and he still remembers conducting those drop tests using live animals.

“When we were designing the spacecraft we knew nothing about the effects of weightlessness on the astronaut – on the human body. We also knew very little about what would actually happen during the launch and recovery process. We knew it would be pretty rugged, so one of the things we had to do was design a seat for the astronauts to give them the maximum protection possible in this confined space. And believe me it was confined; the men could just barely fit into the Mercury spacecraft.

“The small MAC group that I was with came up with a couch for the astronauts to sit in, molded around the astronauts’ bodies. It was constructed out of a honeycomb material. We did this individually for each astronaut.” The couches, backed by an energy-absorbing, crushable aluminum honeycomb, consisted of a fiberglass shell with protective rubber padding, and were located in the pressurized section of the capsule.

“Then we needed to test it to see how much protection it actually provided, and since most of the astronauts weighed about 160-180 pounds, someone came up with the idea of using pigs that were in that weight range.

“We had a test facility constructed inside one of our lab buildings and it was fixed so that we could take these hogs up to varying heights. They were sedated of course, and we dropped them down a chute into a bed of wet, packed sand. We recorded the Gs that each one was subjected to, but I know we started out at about eight feet and then went [up] in four foot intervals. I think the last pig was dropped at 20 feet, or

OF PIGS AND ASTRONAUT COUCHES

This illustration demonstrates how the pigs were strapped into a couch for the drop tests. (Photo: NASA)

 

maybe even higher. As it turned out the seat did provide significant protection and so the test was successful.

“Immediately after each pig was subjected to the drop test the animal was butch­ered; the local butcher did all the slaughtering right there in the facility and the pig’s internal organs were examined in great detail to see what damage resulted from the fall. The meat was frozen and I think was later donated to [some charity] the equiva­lent of a soup kitchen. It was not thrown out or wasted.”16

Preparing for launch

On Tuesday, 21 February 1961, NASA finally released the names of John Glenn, Gus Grissom and Alan Shepard as having been selected as the prime candidates to enter the special training required for the final stages of preparedness for the first suborbital Mercury mission.

At the same time that the three names were announced, Gus Grissom was on duty at the NASA tracking station in southernmost Bermuda, where he was sitting at a control console during the unmanned Mercury-Atlas (MA-2) suborbital space shot, the main purpose of which was a particularly rugged reentry test of the capsule’s heat shield. The tracking station was on Cooper’s Island, a 77-acre rock-and-coral shelf in the Atlantic, some 600 miles from the United States.

The MA-2 flight was launched that day from Complex 14 at Cape Canaveral and flew a suborbital mission lasting 17 minutes and 56 seconds. Atlas rocket 67D carried Spacecraft No. 6 to an altitude of 114 statute miles at a speed of 13,227 miles an hour. All the test objectives of the flight were achieved, and the capsule was recovered 1,432 miles downrange.

An astronaut in peril

James D. (‘Jim’) Lewis, Ph. D., is a former U. S. Marine Corps helicopter pilot, and during his memorable last tour of duty in that service was appointed Mercury Project Officer and became prime recovery pilot for the MR-4 mission.

Lewis continued to serve in the Marine Reserves during his lengthy tenure with NASA, eventually retiring from reserve service in 1983 with the rank of major. His work with NASA and government service would only end in 1999, at which time he was Chief of the Space Human Factors Branch of the space agency.

BACK AT THE CAPE

Meanwhile Grissom had risen at around 6:30 a. m. and eaten a large hot breakfast ahead of a peaceful, relaxing morning out of sight of the press before flying back to Patrick AFB at the Cape aboard a C-54 Skymaster transport plane, together with Deke Slayton and other passengers. Once there, he would address a formal press conference on the results and different aspects of the MR-4 mission.

That afternoon the C-54 landed at the air base where hordes of news reporters and officials were waiting to greet the astronaut. Standing in front of an official NASA limousine were the excited wives of the other six astronauts, holding up a huge banner saying “We’re Proud of You All.” Sadly for Grissom, however, he also landed in the midst of a gathering pall of public blame and suspected human failure which was about to descend upon the nation’s newest spaceman.

Everything seemed to be fine to Gus Grissom as he stepped from the plane into a typi­cally hot Florida summer’s day, waving and smiling. At the foot of the stairs he hugged and kissed Betty and their two boys before being ushered off to shake hands with a throng of officials and well-wishers. He was then led into a small annex of a huge tent that had been specially erected for the occasion. Here the family enjoyed a few private moments alone before they were driven to the Starlight Motel in Cocoa Beach where Grissom was to change his clothes and prepare himself for the formal press conference.

Once they had arrived at the motel, Betty and the boys were shown to their seats while Gus – filled with apprehension and unease – stood on a platform facing the reporters and photographers as he prepared to answer their questions. He knew one of the main topics would be the loss of Liberty Bell 7, and he simply didn’t have any satisfactory answers to offer them at that time. He could only explain what he had done and offer strenuous denials that he was somehow at fault.

BACK AT THE CAPE

Grissom’s family was there to greet him on his arrival at Patrick AFB. (Photo: UPI)

BACK AT THE CAPE

As NASA Administrator James Webb looks on, Grissom and his family pose for the hordes of photographs at Patrick AFB prior to his press conference. (Photos: NASA)

To resounding applause, NASA Administrator James Webb introduced Grissom by saying, “I could present Capt. Grissom as an aeronaut, a test pilot, a graduate of that school of experimental flying through which over the 58 years since the Wright Brothers flew, a handful of brave men have taken the personal risks necessary to prove in flight the new aircraft ideas and designs which now benefit so many millions through air transport and add so much to our national security. I could present him as one of the seven astronauts. These seven men have devoted almost three years of their lives to providing the pilot element in the Mercury system, utilizing our most advanced science and technology for the purpose of producing machines capable of aiding man in exploring and extending his knowledge of the universe… for the benefit of all mankind.” Webb then presented the press-nervous Grissom with the space agency’s Distinguished Service Medal for his “outstanding contribution to space technology.”

BACK AT THE CAPE

The Grissom family at the Starlight Motel press conference. Astronauts Wally Schirra and Deke Slayton are seated behind Betty Grissom. (Photo: NASA)

BACK AT THE CAPE

NASA Administrator pins the space agency’s Distinguished Service Medal on Grissom’s lapel as his family looks on. (Photo: Associated Press)

For his part, Grissom said he was anxious to return to work on the space program and would be back on the job Monday. He repeatedly used the word “fascinating” in describing his first space flight, and said he kept peeking out of his window at the view. He described seeing a band around the Earth that went from light blue to dark blue and then to black, while the horizon appeared to be from 600 to 800 miles from him at the height of his flight.

“Looking out the window – it looked more like a keyhole to me – I could first see blue sky after I went through one little layer of cloud that was floating over the Cape,” he said of his ascent into space. “Suddenly the sky went from blue to pitch black. As I looked through my picture window I could see one brilliant star in the middle of the windshield.” This “star” would later be determined to be the planet Venus.

BACK AT THE CAPE

Gus Grissom reflects on his flight for the news media. (Photo: NASA)

Grissom said Liberty Bell 7 experienced much less vibration than Shepard’s space­craft due to some design changes. As the capsule tilted into its “turnaround” position, he said he got his first view of the horizon. “It was really fascinating,” he reflected. “The Earth was very bright and very round.” He also reported that there was “stuff floating around” inside the capsule during the period of weightlessness, and that “there was in the cockpit some debris – a washer, dirt – the normal debris that you’ll find floating around any airplane.”11

As Betty Grissom and her co-author Henry Still later wrote in Starfall: “The report­ers skipped quickly over the successful aspects of the flight (they already knew that) and probed around the question of whether Grissom had contributed to the loss of the Liberty Bell by accidentally bumping the plunger which blew the hatch. Controlling his temper, Gus patiently explained how he had been ‘lying there minding my own business’ when the hatch unaccountably blew off.”

There was, the authors recalled, a good deal of innuendo going around that NASA officials might be somehow trying to cover up a case of pilot error.

“Barroom psychologists whispered the possibility that Gus Grissom was accident – prone. This was typical human perversity, looking for the clay feet of heroes, but it was ironic to those who knew Gus as an outstanding pilot and engineer, a man who devoted endless hours to methodical planning of ways to work around emergency situations.”12

To a question about whether he ever felt his life was in danger, Grissom answered in his usual honest and considered way, “Well, I was scared a good portion of the time. I guess this is a pretty good indication.”

“You were what?” called out one reporter.

“Scared. Okay?” Grissom answered. It was a mistake. His renowned frankness and honesty did not serve him well on this occasion, as the next day’s newspapers brought such unjust and sensational headlines such as “Astronaut Admits he was Scared,” and “I Was Scared: Grissom.” No mention was made of his superhuman struggles against the elements in desperately trying to assist in the retrieval of his sinking spacecraft, an act of incredible bravery which could so easily have cost him his life.

BACK AT THE CAPE

An evidently exhausted Grissom during the press conference, wearing his Project Mercury lapel pin and the Distinguished Service Medal. (Photo: NASA)

James Webb had substituted for the President of the United States in presenting Grissom with the Distinguished Service Medal at the start of the press conference. The reason given was that John Kennedy was dealing with the political aftermath of the Bay of Pigs invasion some three months earlier – although this hadn’t precluded a gala White House medal presentation for Alan Shepard the previous month. There would be no White House celebration, no meeting with First Lady Jackie Kennedy for Betty Grissom, no ticker-tape parade through the streets of New York. There was just muted praise and passing recognition, which the astronaut and his wife simply could not comprehend. The guy was a hero; surely they were not blaming him for losing his spacecraft?

Things became even more evident after the press conference when the family was bundled into a car and driven across to Patrick AFB and dropped off at a guesthouse in the base’s VIP quarters. They were told that this would ensure a little privacy and security away from the prying eyes of reporters. Meanwhile the other astronauts and their wives were given comfortable accommodation at the Holiday Motel some ten miles north in Cocoa Beach, where they would enjoy post-flight celebration parties. Incredibly, Gus Grissom would have to leave early in the morning; he had been told to report back to work the next day.

“The guesthouse setup didn’t suit Betty,” Henry Still wrote in Starfall. “She did not know how many days they would be there. It was across a busy highway from the Atlantic Ocean beach. Betty’s controlled resentment at being left alone to fend for herself and the family boiled over when she checked the refrigerator and found it stuffed with bacon and eggs and other food.”

“‘What do these people think I am going to do?’ she demanded. ‘I am not going to cook!’”

There was no television set for the kids to watch, no car, and if they wanted to go to the beach they’d have to cross over the highway with its fast-moving traffic. After she had complained to her husband about the unfairness of the situation he got on the phone and booked them into the Holiday Motel along with the rest of the astronauts and their families. They repacked their bags and called a cab.

“I really don’t know what they expected me to do with my time there at Patrick,” Betty later wrote. “I think I’d have been ready to commit suicide if I’d have stayed in that place all day waiting for him to come back home. I’d have been a complete wreck, especially with two little kids. What was I supposed to do with them? No one knew where I was. I might have gotten on the phone and said: ‘Somebody come get me.’ But it all just struck me wrong. I told Gus: ‘This is one time I am not writing a thank-you note.’ And I didn’t, although I’m sure their intentions were good.”13

Epilogue: From the depths of the ocean

Curt Newport cannot recall when the idea first occurred to him to consider the possibility of raising Liberty Bell 7 from the ocean floor. “It might have been when I read The Right Stuff, or it could be just something I thought of,” the salvage operator ventured during an interview back in 1986, a full quarter of a century after the loss of Gus Grissom’s spacecraft. All he knew back then was that it had sunk in very deep water and that any recovery effort would be an incredibly difficult task.1

A CHILDHOOD FASCINATION WITH SPACE

He was born in Oakland, California, where his father flew as an Army aviator out of Chrissy Field. Growing up with a childhood passion for space flight and undersea exploration, Curt Newport was only 10 years old and living in St. Louis, Missouri, where his father was stationed temporarily, when Liberty Bell 7 was lost on 21 July 1961, settling into the mud of the Florida Trench off the Bahamas, some three miles below the surface of the Atlantic. “I think Grissom’s capsule was probably built less than ten miles from our home,” he reflected in 2013.2

As he related in his book, Lost Spacecraft: The Search for Liberty Bell 7, the Mercury astronauts were huge heroes back then. “While Shepard and Glenn were certainly the most famous to me, I remember being taken by Grissom for no special reason. Maybe it was the way he looked or that he didn’t appear to seek out the lime­light. However, he was a central figure to me.”3

In 1974, aged 24, Newport entered into the subsea business building ship fenders in Washington, D. C. He later graduated into building deep diving systems such as div­ing bells and deck decompression chambers. After leaving a Los Angeles-based com­mercial diving school in 1977 he began working with submersible robots known as Remotely Operated Vehicles (ROV). Although his expertise grew over time, he found much of the freelance work in which he was engaged, such as inspecting rusty pipelines and routine maintenance on AT&T telephone cables, to be rather less than satisfying. He began to look at people involved in ocean exploration such as Jacques Cousteau for some way to creatively inspire and challenge him. “I was interested in doing something that I felt was worthwhile with the underwater vehicles that I had worked with for so many years. I wanted to have some fun with ROVs.”

Newport says he had very little money back then, but a lot of ideas. “I started think­ing about things that had been lost in the ocean. Targets. Sunken objects that would be interesting to find and explore and I came up with two possibilities – the Titanic and Gus Grissom’s Liberty Bell 7 Mercury spacecraft.”4 In an article which he wrote before Titanic was located, he actually predicted the likely location of the ocean liner to within a couple of miles.

In 1985 he was contracted to remotely pilot the SCARAB 2 ROV, equipped with television cameras, sonar, and mechanical arms to help salvage the wreckage of an Air India 747 airliner off the coast of Ireland. A total of 329 people, including 268 Canadians, died en route from Montreal to New Delhi when the aircraft was ripped apart 31,000 feet above the Irish Sea by a bomb which was planted on board by the Sikh militant group Babbar Khalsa. It remains the deadliest aviation disaster ever to occur over a body of water.

“AI 182 was actually found by a Navy search team using a towed pinger locator and side-scan sonar before I arrived in Ireland in July of 1985,” noted Newport. “By the time I got there onboard the CCGS John Cabot, Cable and Wireless had already recovered the FDR [flight data recorder] and CVR [cockpit voice recorder] using SCARAB I. What I did was survey the crash site, a three-by-five nautical mile area, and recover wreckage using SCARAB II in conjunction with a German ship which had all the heavy lift gear. The data recorders proved nothing. But evidence of an explosion was on the wreckage we raised. We broke lots of records on those dives, one lasting 143 hours.” Altogether, the exhausting salvage operation continued for six months, ending in November 1985.5

PROTECTING THE ASTRONAUTS

After much deliberation and testing, a decision had been reached on the style and com­position of the capsule’s heat shield. For the initial suborbital flights, it had been decided to adopt a proven system known as a ‘heat sink,’ which had been developed for the bal­listic missile program. Previous testing had revealed that although the intense shock wave generated by a missile cone’s trajectory through the atmosphere managed to keep the massively high temperatures away from the forward-facing blunt end of the cone, enough heat – estimated at a temperature of around 3,000°F – could potentially soak through to melt or even vaporize in an explosive release of gases any normal metal, greatly endangering the life of an astronaut. However, beryllium, with its unusual ability to absorb extremely large quantities of heat, was the obvious candidate to test as the heat sink for a manned capsule.

On Monday, 8 June 1959, after details had been kept secret to that time, it was announced that the Brush Beryllium Company, which operated a plant near Elmore, Ohio, had been assigned the task of producing six gently curved heat shields to protect astronauts from the tremendous frictional heat encountered when their spacecraft reentered the atmosphere.

Beryllium is a hard, light metal that has a high melting point and it was used due to its ability to absorb heat as well as its high conductivity, preventing disastrous build­ups of concentrated surface temperatures. Specifications called for the heat shield to be constructed of “hot-pressed” beryllium, with a diameter of 80 inches and a radius of curvature of 120 inches. It would prove to be the largest single piece of beryllium ever forged to that time.17

In July 1959 Brush Beryllium and the Aluminum Company of America announced the successful production of the first giant, dish-shaped beryllium piece, forged by Alcoa from a record-size billet supplied by Brush.

To produce the heat-sink shield, Brush first hot-pressed a beryllium billet 62 inches in diameter, one of the largest ever made to that time using powder-metallurgy techniques. This was achieved using the company’s patented QMV (quantum mechan­ical vacuum) process, involving simultaneous applications of vacuum, heat and pressure to beryllium powder. Following preliminary machining by Brush, the billet was encased in steel for the high-temperature forging operation. It was then deliv­ered to the Alcoa factory in Cleveland, where it was heated to approximately 2000°F in a specially designed furnace. A huge manipulator then removed the glowing,

steel-jacketed beryllium piece and placed it onto a pre-heated die. The mighty force of a 50,000-ton press, operated by Alcoa under the U. S. Air Force’s Heavy Press Program, squeezed the beryllium billet into a saucer-shaped disc 80 inches across and three inches thick.

Under the contract, Brush Beryllium then forged the final dimensions in their preci­sion machine shop in Cleveland. The last operation in the manufacturing process – ultrasonic inspection – was carried out by Alcoa. Following this, the McDonnell Aircraft Corporation received the finished piece, 72 inches in diameter, ready to be installed as a heat sink of one of the Mercury spacecraft.18

While a beryllium heat shield would be used on capsules in the early booster test flights and the two suborbital missions of Shepard and Grissom, for orbital missions a new, ablative heat shield weighing far less was developed for the Mercury-Atlas flights that would follow.

FIRST SPACEMAN

Grissom was pleased with the overall success of the MA-2 flight, but his mother was somewhat less thrilled when the news broke that he had been selected as one of three candidates to make America’s first flight into space. “Oh no,” she told reporters. “I’ve been hoping and praying he wouldn’t be the one. I hate to be against him because I know he wants to go.” After a pause, she added, “I’ve thought all along he would be one of them. And I’ll be more than proud if everything turns out alright.”1

For his part, Grissom had been brimful of confidence that he might get the first flight, but that lofty ambition had been abruptly thwarted during a private meeting between the astronauts and their boss, Robert Gilruth, on 19 January during which Gilruth had unceremoniously told the seven astronauts that after much deliberation

Shepard had been chosen to make the first suborbital flight and Grissom the second, with Glenn backing up both flights. They were asked to keep the news to themselves until the time of the actual first mission, a chore that was often difficult. As Grissom stoically told one newsman when asked if he would like to be the one chosen to make the first flight, “Everything I do is influenced by it. With everything I do, I expect it. I am here to ride the capsule.”2

FIRST SPACEMAN

The three Mercury candidates for the first suborbital flight: Glenn, Grissom and Shepard. (Photo: NASA)

FIRST SPACEMAN

NASA’s Mercury tracking station on the island of Bermuda. (Photo: NASA)

Spacecraft No. 11, which would fly the MR-4 mission, was delivered from the McDonnell plant on 7 March. Grissom had viewed the capsule under assembly at the St. Louis plant two months earlier and attended several production meetings there as the months rolled by prior to the capsule being delivered to the Cape. “I thought it would be good for the engineers and workmen who were building my spacecraft to see the pilot who would have to fly it hanging around,” he observed in the astronaut book, We Seven. “It might make them just a little more careful than they already were and a little more eager to get the work done on time if they saw how much I cared.”3

Following NASA’s announcement, speculation on which of the three astronauts would fly the first mission was rife in the press. On 12 March that year, Aviation Week & Space Technology magazine editor Marvin Miles published an article under the title “Marine Stands Out as Astronaut Choice.” The article began by explaining its rather emphatic title, suggesting, “We say this because Glenn, at 39 the eldest of the group, has always been the father of the seven-man team; a leader without appointment; an officer particularly respected among the astronauts – and apparently all others in the Mercury program – for his personality, his dedication, his skill and his experience.” While incorrect in its speculation, the magazine was only echoing the public’s prevail­ing conjecture on the subject.4

HELICOPTER RECOVERY PILOT

Jim Lewis was born in Shreveport, Louisiana, on 10 November 1936, which he always proudly states happens to coincide with the birthday of the U. S. Marine Corps. His father had served as a Warrant Officer during World War II, “having enlisted by fudging a bit on his age.” After the war the Lewis family relocated to Oklahoma City, where his father had taken on employment with the International Harvester Company. Following several promotions and transfers, the family moved once again to Houston, Texas. Here Jim Lewis attended 6th grade right through to high school, later attending the University of Houston, which meant he could live at home and work various jobs while undertaking his studies. During his junior year he joined the Marine Corps Platoon Leader’s program. By attending Platoon Leader’s Class (PLC) in the summer between his junior and senior years, he was able to be commissioned a 2nd lieutenant on graduation and receive twelve hours of college credits for the PLC program.

While at Quantico, Virginia, that summer he applied for and was accepted into flight school, which he was scheduled to begin after graduating from college. He admits that he had only chosen the Marine Corps because his father had enlisted in the U. S. Army, and like most young people he wanted to do something different. He served in the Far East after graduation from flight school, spending six months in

HELICOPTER RECOVERY PILOT

Lewis’s Marine buddy Wayne Koons (left) and helicopter co-pilot George Cox flank MR-3 astronaut Cdr. Alan Shepard during a recovery training session. (Photo: Wayne Koons)

Japan and several more on the island of Okinawa, before serving with Marine Light Helicopter Squadron HMR(L) 261 on carriers engaged in supply duties to Vietnam in 1959. However he was not involved in any combat operations.

On his return to the United States he took the advice of Wayne Koons, a friend from flight school, and requested a transfer to the 2nd Marine Air Wing on the east coast at MCAS New River, North Carolina. He opted for this unit because Koons was then involved with the Air Wing in the Mercury capsule recovery program for NASA. Lewis’s request was approved, and he later became primary recovery pilot for the MR-4 mission.

“The Marine Corps had been selected [to recover the Mercury spacecraft from the ocean] for several reasons,” Lewis told the author. “One was that our helicopters had the payload capacity to lift the capsule. Similar Navy models combined a lot of sonar search equipment that reduced their payloads considerably. In addition, one of the Marine Corps’ missions was to deposit heavy external loads in small, tight jungle-type areas surrounded by trees… a task which required a fairly high degree of precision. While most pilots could accomplish this after training, Marine Corps pilots had been practicing it as part of their normal duties for quite a while.”

Another factor in favor of the Marine Corps acting as the recovery force was that they operated a base in Jacksonville, North Carolina, which was reasonably close to Langley AFB, Virginia, where NASA’s recently formed Space Task Group (STG) was then located.

Lewis was serving in HMR(L)-262 when he first met Gus Grissom at Langley. The astronaut was visiting the STG for a meeting concerned with the recovery of Mercury spacecraft. Asked how well he got to know Grissom back then, Lewis responded, “I didn’t get to know Gus really well… there was little personal contact at Langley.

HELICOPTER RECOVERY PILOT

The USS Randolph (CVS-15) at sea in 1962. (Photo: U. S. Navy)

I didn’t get to know Gus really well until I was a Manned Spacecraft Center employee [in Houston, Texas]. I think my impressions were like most. Gus was a serious guy, and the more one had the opportunity to work directly with him, the more one appreci­ated how good he was. He worked technical problems well, penetrating to the core, and making sure he and all of us took care of any peripheral concerns. In other words, I really appreciated how comprehensive his work ethic was. I imagine that’s one of the things that helped him survive his combat missions in Korea.”1

As primary recovery pilot for the suborbital MR-4 mission, Lewis was assigned to the lead helicopter, a Sikorsky HUS-1 Seahorse of the Marine Medium Transport Squadron, and given the transmission call-sign of Hunt Club 1. While in training for the assignment, Lewis and his team practiced for every conceivable scenario, which included the recovery of unmanned capsules from Little Joe booster flights fired out of Wallops Island, Virginia.

As the time grew near for Grissom’s suborbital flight, Lewis and his co-pilot John Reinhard from Bloomington, Illinois selected the three best-performing helicopters from their base and flew them to the USS Randolph (CVS-15), the prime recovery aircraft carrier. On the morning of the space flight they test flew all three helicopters to ensure they were at peak performance for the recovery effort.

“GRISSOM DID NOT BLOW THE HATCH”

When asked if he’d had much of a chance to discuss the loss of Liberty Bell 7 with Grissom on Grand Bahama Island or afterwards, helicopter pilot Jim Lewis replied, “We saw several of the astronauts at GBI, including Gus, but other than shaking hands and passing momentary pleasantries, I didn’t see Gus again until working at MSC in Houston.

“We really never discussed MR-4. I think we had moved on, and both of us knew we had followed nominal and contingency procedures properly. I had received two commendations for my actions that day and [later] Gus was subsequently selected to command the first Gemini and Apollo missions. No greater vote of assurance could have been given to him.

“We both knew he had done nothing to cause the door to detach itself that day, and we both knew we would not be able to find out specifically what happened, so there was little to discuss. Our conversations revolved around the present and future, and I’ll guarantee you we had plenty to keep us occupied. The work in those days was exhila­rating, intense, long, and hard… and, great fun.”14

“GRISSOM DID NOT BLOW THE HATCH”

Flight Director Gene Kranz at his Mercury Control Center console. (Photo: NASA)

The agency’s near-legendary flight controller Gene Kranz always set the tone in launch control with his calm, confident and professional manner. He would display very little emotion in the thick of a mission and he always remained focused on the tasks that lay ahead, like a general before a battle. He was not one to quibble or stay silent if he felt someone had underperformed, and he is quite adamant that Grissom did not blow the hatch.

“I spent a lot of time with Gus,” Kranz stated. “Everybody alleges that the guy panicked. Gus is not the kind of guy who would panic… he is a very controlled per­son. I also knew we had an inherently different hatch design, from the standpoint of a release mechanism, to the other [Shepard] one. I knew the limitations in testing, and if Gus says he didn’t do it, then he didn’t do it. It’s that straightforward.”15

Another front-line exponent of Gus Grissom was McDonnell engineer Guenter Wendt, who helped insert Grissom and the other early astronauts into their spacecraft prior to hatch closure. Wendt, who died in May 2010, was a staunch admirer of Grissom. “We cannot prove what happened,” he told interviewer Jim Banke in June 2000. “It was an unexplained anomaly. But we know that Grissom did not blow the hatch.”

“GRISSOM DID NOT BLOW THE HATCH”

Former McDonnell Pad Leader Guenter Wendt (Photo: NASA)

Based upon his interview with Wendt, Banke later wrote that to detonate the ord­nance, either Grissom would have had to firmly bang his wrist on a plunger inside the capsule, or a recovery diver alongside the spacecraft in the water could move a small panel on the outside and pull a T-shaped handle in the event that the astronaut was disabled. Later experience would show that if a Mercury astronaut were to detonate the hatch from the inside, the amount of force necessary to hit and activate the plunger would leave a nasty bruise, which Grissom didn’t have.

It was put to Wendt that perhaps the switch on the outside of the capsule was acci­dentally pulled. Wendt responded with a theory that the small panel on the outside of Liberty Bell 7 might have broken off as the spacecraft deployed its main parachute or shortly thereafter. In one transmission to Alan Shepard in the Mercury Control Center, Grissom said “you might make a note” of the fact that there was a six-by-six-inch hole in the parachute which Wendt said approximated the size of the access panel. Then, after splashdown, Wendt believes something may have tugged on the exposed handle just enough to cause the hatch to blow – perhaps a parachute line or a line associated with the green dye markers deployed from the capsule after splashdown. It is a known fact that after Grissom quickly egressed from the sinking spacecraft he reported becoming tangled in a marker line outside the hatch.

“That is the one [possibility] that I believe in,” Wendt concluded. “It is the most logical explanation. Can we prove it? No.”16

When asked to characterize Gus Grissom in the light of later criticism of him and his actions that day – particularly in the movie adaptation of Tom Wolfe’s book, The Right Stuff – Jim Lewis expressed his particularly strong recollections and feelings.

“Gus flew 100 combat missions in Korea. He was a successful test pilot. He had been selected to be an astronaut. Many applied, few were chosen. He was selected to fly the second manned U. S. space mission. He was later selected to command both the first Gemini mission and the first Apollo mission. Those kinds of things do not happen to a ‘screw up.’

“That kind of person would never have survived combat or been a test pilot, and would not have been selected to be the first in line to blaze the way for new space programs… Gemini and Apollo. NASA obviously had confidence in Gus. I am sad that Wolfe and his media apparently chose to ignore what, to me, is the obvious. I went through the same flight school as Gus – a bit later – flew in the Far East, and was an engineering test pilot. Nothing in Wolfe’s book about flight school or the MR-4 mission or flying in general was characterized the way I would have chosen. but Wolfe neither interviewed me nor asked my opinion.

“In addition, think about this. MR-4 had a large window – the first spacecraft to have such – adjacent to the hatch. When the capsule was floating, Gus looked right out that window and could see water above the hatch sill and above the lower edge of the window, which was lined up with the lower sill of the hatch. Do you think anyone would have purposefully released a hatch under those conditions? I would add that since we had practiced such things, he also knew that I wasn’t there yet and obviously hadn’t lifted his spacecraft clear of the water. So then, did he accidentally hit the release? NASA records show that every astronaut who used that plunger to release a hatch got a bruise or skin abrasion from the rebound of the plunger. Gus’s post-flight physical documented that his body was totally unmarked. This is positive evidence that he did not ‘accidentally’ hit that plunger. Had he done so, he would have been even less able to escape its rebound than any of those who actuated it on purpose.

“Gus was a consummate pilot, a very bright individual, and a skilled engineer who had everyone’s respect. No one who knew him could or would argue with that state­ment, and that is how he should be remembered.”17

FURTHER INVESTIGATIONS

The Air India experience caused Newport to ponder further the difficult question of locating and salvaging the lost Mercury spacecraft. As he researched where it might be on the ocean floor, he realized that no existing ROV was capable of reaching an object three miles down. After returning from Ireland he asked the Smithsonian’s National Air and Space Museum (NASM) about Liberty Bell 7 “but got nowhere.” His next major salvage assignment involved the tragic loss of NASA’s space shuttle Challenger and her crew of seven on 28 January 1986. Newport spent two months working out of Port Canaveral, Florida on the contract salvage ship Stena Workhorse. The major discovery of the operation occurred while Newport was on a midnight shift piloting the Gemini ROV and brought a booster section to the surface. It happened to be the most crucial find of the search – the segment of the right-hand solid rocket booster where the burn-through of an O-ring had set in motion the fatal explosion and NASA’s greatest tragedy to that time.

FURTHER INVESTIGATIONS

A 4,000-pound segment of Challenger’s nght-hand solid rocket booster is offloaded at Port Canaveral from the Stena Workhorse following its recovery on 13 April 1986. (Photo: NASA-JSC)

“The operation was a real grind,” he says, “mostly due to the numerous technical problems we had with the Gemini ROV. During six weeks we repaired its electrical umbilical a staggering 32 times and even replaced the whole thing four times: not a good record. But while I was in Florida and on one of my rare days off, I visited the archives at the Kennedy Space Center and collected a little more data on Liberty Bell 7.”6 He also began to establish solid contacts in his ongoing research into the loss of Grissom’s spacecraft, including the Gemini and Apollo astronaut Tom Stafford, who would not only prove to be a staunch advocate of Newport’s plans but also provided important leads and privileged access to documents and information to assist him in his quest to pinpoint the location of the sunken craft. “Gene Cernan, John Yardley (McDonnell Aircraft Corporation) and Robert F. Thompson (JSC) were also a big help.”7

Another interested and influential ally was Max Ary, then President of the Kansas Cosmosphere and Space Center in Hutchinson, Kansas, who had also considered the possibility of finding and recovering Liberty Bell 7. As he told Lawrence McGlynn for collectSPACE, “Actually my interest, relative to the Cosmosphere, in recovering the Liberty Bell 7 goes way back. In 1978, before the Cosmosphere opened but when we were still trying to put together a space artifact collection, one of my many basic goals was to place on exhibit examples of all three of the early manned spacecraft. We knew when we were going to get the Gemini and Apollo, but we knew, because of the rarity of the Mercury [capsules] that it was going to be our biggest challenge. When I realized that all of the available Mercury [craft] were on long-term exhibit, it occurred to me there was still one that might be made available, and that was LB7.

Being from Kansas, and with no knowledge of the ocean, I didn’t specifically see why there would be any problem in recovering something from 16,000 feet down. As they often say ‘ignorance is bliss.’”8