Category Rocketing into the Future

Rocket plane spaceflight

Basic Flying Rules: “Try to stay in the middle of the air. Do not go near the edges of it. The edges of the air can be recognized by the appearance of ground, buildings, sea, trees and interstellar space. It is much more difficult to fly there. ”

– Anonymous

At the end of the 1950s the idea of the pure rocket fighter was dead and the role envisaged for a mixed jet/rocket interceptor already very limited. However, as far as American designers of research aircraft were concerned, the evolution of supersonic extreme-altitude rocket aircraft had barely started. After the successful X-l and X-2 series and the D-558-2 Skyrocket, the next step was a rocket plane that could surpass all of its predecessors in terms of speed and altitude.

Whereas the early X-l aircraft had investigated the transonic and low supersonic flight regimes, the later X-ls and the D-558-2 had explored speeds around Mach 2, and the X-2 had marginally exceeded Mach 3, the new goal was to venture into the hypersonic area of aerodynamics: Mach 5 and above. The definition of ‘hypersonic’ is somewhat nebulous since there is no clear and sudden change with respect to the supersonic flight regime (as occurs between subsonic, transonic and supersonic). In general, with respect to supersonic aerodynamics, what happens at hypersonic speeds is much more complex and far more difficult to model and predict. Many of the simplifications about the behavior of the atmosphere, aerodynamic heating and shock waves that can safely be used for supersonic theory are no longer valid at speeds over Mach 5. Laboratory tests for hypersonics are hampered by the fact that it is virtually impossible to generate a continuous Mach 5 + airflow in a wind tunnel. Hypersonic wind tunnels depend on extremely brief, explosive bursts of gas that only facilitate measurements on very small models during a fraction of a second. Once again, the only way to get large amounts of reliable data on this flight regime is to fly research aircraft at hypersonic speeds.

As regards altitude, with its maximum attained altitude of 38.5 km (126,000 feet) the X-2 had already reached into the upper stratosphere. But how a spaceplane or a shuttle-like vehicle would behave in a virtual vacuum, and what it would experience on returning from orbit, had yet to be investigated. Many aviation experts at the time expected the airplane to evolve into an orbital spaceplane, initially launched on top of a conventional rocket but later on capable of taking off and landing like a normal aircraft. As early rocket pioneers such as Yalier had foreseen, a space plane was part of an inevitable evolution. The next step, the X-15, was therefore expected to act as a bridge between aircraft and spacecraft.

X-15, HIGHER AND FASTER

If you have any interest in aviation or spaceflight, then you’ll have heard of the X-15. Entering ‘X-15’ into Google in early 2011 resulted in 56 million Internet hits. By comparison ‘Space Shuttle’ got a mere 23 million hits. The popularity of the X-15 is understandable. When this amazing machine was developed it represented the next step in rocket aircraft, flying at hypersonic speeds and reaching altitudes so high that it was considered to be outside the ‘sensible’ atmosphere. Eight of its twelve pilots earned the right to wear the coveted US Air Force ‘astronaut wings’ for achieving an altitude of 50 miles (80.5 km); strangely, such badges were not awarded to NASA pilots who flew the aircraft to such heights. Its extensive flight program took it to an altitude of 107.8 km (353,700 feet) and a speed of 7,274 km per hour (4,520 miles per hour), equivalent to Mach 6.7. The unofficial altitude record set by the X-15 on 22 August 1963 stood until the SpaceShipOne rocket plane broke it in 2004, and the unofficial aircraft speed record which it set on 3 October 1967 still stands. The X-15 was the ultimate rocket plane. It couldn’t achieve orbit but in terms of altitude, flight dynamics, instrumentation, heat shields and propulsion it was very much a suborbital spaceplane.

The X-15 originated from a suggestion by Bell Aircraft’s Walter Dornberger (who had been von Braun’s boss in Germany during the war) in the early 1950s to develop a rocket plane to explore the realm of hypersonic flight. As with the previous rocket X-planes, the X-15 was to be carried aloft by a bomber to maximize the usefulness of the available rocket propellant for reaching high altitudes and speeds. The reason for developing the X-15 was similar to the goals that had inspired the X-l, D-558-2 and X-2: to provide experimental data on high-speed flight for improving and validating aerodynamics theories and models (which translated into sets of equations to enable the aerodynamic behavior of aircraft to be predicted). The X-15 would extend this knowledge to speeds in excess of Mach 5.

NACA (soon to become NASA), the Air Force and the Navy all had an interest in the program, but the Navy eventually opted out in order to concentrate on advanced planes for it fleet of aircraft carriers. The Air Force was in charge of the development of the X-15 and NACA was to lead the flight research campaign after the acceptance flight tests were completed. The request for proposals for the airframe was issued on 30 December 1954 based on a preliminary NACA design. Invitations for the rocket engine went out on 4 February 1955. North American, Republic, Bell, and Douglas all responded with designs that closely resembled the reference concept. In late 1955 North American won the contract to develop and build the X-15 aircraft, and shortly thereafter Reaction Motors was hired to supply the engine.

North American’s design had a long, cylindrical fuselage with short stubby wings

Models of the competing designs for the X-15 arranged around the earlier Bell X-1A: clockwise North American, Republic, Bell and Douglas [US Air Force].

and a tail section that combined thin, all-moving horizontal stabilizers and the thick, all-movable wedge-shaped dorsal and ventral fins that NACA suggested would work better at hypersonic speeds than the thin fins that were commonly used on supersonic planes. The two horizontal stabilizers could be moved differentially (i. e. pointing one up and the other down) for roll control, thereby eliminating both the need for ailerons and potential shock-wave interaction problems at the wings. In unpowered flight the pilot would use a standard center-stick, but while running on rocket power he would employ a small joy-stick at the right of his seat, where his elbow would be blocked in order to prevent him from pulling the nose up as the strong acceleration forced his arm backwards.

Most of the internal volume of the aircraft was taken up by the propellant tanks and the rocket engine, prompting designers and pilots to dub it “the missile with a cockpit” and “the flying fuel tank”. The retractable landing gear comprised a nose – wheel and two skids in the rear fuselage. Because the ventral fin protruded below the extended skids the pilot had to jettison part of it just before landing. The ejected fin landed by parachute to be recovered and reused. Later in the flight campaign it was discovered that the aircraft was actually more stable without the fin extension during re-entry into the atmosphere on a high-altitude mission, so from then on the ejectable part was no longer used.

The X-15 would be carried under the wing of the large and powerful B-52 jet bomber, with its dorsal fin rising through a notch in the trailing edge of the carrier

ANHYDROUS AMMONIA TANK (FUEL)

LIQUID OXYGEN TANK (OXIDIZER)

LIQUID NITROGEN

^AUXILIARY ; POWER UNITS

HYDROGEN-

PEROXIDE

aircraft’s wing and its cockpit section protruding forward from under the wing. This arrangement required the X-15 pilot to be on board his aircraft from the moment the B-52 started taxiing, but the big advantage was that in an emergency his ejection seat could be used immediately; previous rocket planes of the X series were housed in the bomb bays of their carriers and in an emergency an already seated pilot was unable to eject until after his plane had been dropped. To overcome the boil-off of the liquid oxygen supply in the X-15 during the long climb to the release altitude the B-52 was able to continuously top up the X-15’s tank. After its powered flight the X-15 would
glide back for a landing at Rogers Dry Lake near Edwards. The small wings were well suited for high-speed, low-drag flights, but not particularly good for gliding. To generate enough lift the aircraft had to glide rather rapidly, which meant landing at 320 km per hour (200 miles per hour). But the dry lake had so much roll-out space that the nose landing wheel did not have to be equipped for steering, simplifying the design and further lowering the X-15’s weight.

The engineers developing the X-15 had to overcome many challenges. A big one was aerodynamic heating. Since shock-wave compression would heat up the air (in much the same way as air is heated in a bicycle pump) the skin of the aircraft would get very hot, not only when flying horizontally at hypersonic speeds for a prolonged time but also when re-entering the atmosphere after being boosted into the vacuum of space (albeit to a lesser extent due to the relatively brief duration of this phase of the mission). It was calculated that the temperatures of the upper fuselage would reach 238 degrees Celsius (460 degrees Fahrenheit) and the nose and the leading edges of the wings almost 700 degrees Celsius (1,300 degrees Fahrenheit). In addition to heat – resistant titanium, the project required the new high-temperature nickel alloy called Inconel X. This alloy would retain sufficient strength at such temperatures but it was a difficult material to work with (as was titanium, in fact). The wings and fuselage of the X-15 consisted of titanium frames with an Inconel X skin. The aircraft remained relatively cool by using the ‘heat sink’ principle: rather than applying active cooling, its structure would simply absorb the aerodynamic heat for the duration of the high – temperature phase of the flight and later radiate it away. The skin was painted black in order to maximize this heat loss. The internal structure would get fairly hot, which is why it was made of titanium rather than standard aircraft aluminum. The fact that different areas of the aircraft would have different temperatures and would therefore expand irregularly, necessitated innovative design solutions such as flexibly mounted wings which could deform span-wise and chord-wise, wing leading edges that were segmented so they could expand without buckling, and the incorporation of a variety of metals having different thermal expansion rates. The intense heating and high air pressures in hypersonic flight also meant that conventional boom-type sensors could not be used, because they would soon bend, break and melt off. An innovative ‘Ball Nose’ (officially a ‘high-temperature flow-direction sensor’) was installed instead. It was protected by a thick Inconel X skin and cooled by liquid nitrogen to prevent it from melting at high speeds. It was automatically aligned with the airflow to give the pilot data on angle of attack, sideslip (the direction of the airflow around the aircraft) and the impact pressure of the air (a measure of the velocity).

The pilot was housed in a pressurized aluminum cabin that was isolated from the aircraft’s skin and insulated by heat radiation shielding and insulation blankets. He wore a full pressure suit that would instantly inflate in the event of a loss of cabin pressure or ejection from the aircraft. The cabin and the suit were both pressurized and cooled by nitrogen, an inert gas that would help to prevent fire in the cockpit but meant the pilot had to breathe from a separate oxygen supply system; when opening the visor to scratch his nose he had to be careful to hold his breath. Nevertheless, the cockpit could become rather hot and pilots usually landed drenched in sweat despite having opened the nitrogen cooling supply all the way prior to launch.

Instead of a heavy, complicated escape capsule such as on the X-2 the designers of the X-15 chose to incorporate an ejection seat. As a concept this escape system was fairly conventional but the extreme situations in which it would be required to operate were definitely not. Design specifications stated that the seat must enable a pilot to leave the aircraft whilst flying at speeds up to Mach 4, in any attitude, and at altitudes up to 37 km (120,000 feet). These were much more extreme conditions than faced by any other aircraft escape system, with the result that it became possibly the most elaborate ejection seat ever developed. When a pilot felt the urgent need to get out he drew his feet into the foot rests, his ankles striking a set of bars that activated ankle restraints and extended a set of airflow deflectors in front of his toes. He then raised the ejection handles, activating a set of thigh restraints as well as rotating elbow restraints that drew in his arms. This would protect him from the imminent onslaught of the high-speed air outside the cockpit which, depending upon the flight speed and altitude, might be several times the force of a major hurricane. At the same time the seat’s oxygen supply would be activated to enable the pilot to breathe independently of the aircraft. When the ejection handles reached 15 degrees of rotation the cockpit canopy was automatically ejected and solid rocket motors boosted the seat out of the aircraft. Immediately, a pair of fins folded out and two telescopic booms extended backwards to stabilize the assembly. The seat automatically released the pilot either at an altitude of 4.6 km (15,000 feet) or 3 seconds after ejection if already below that altitude. The system jettisoned the headrest, and released the seat belt, power and oxygen lines and other restraints so that he would be free to land under his own parachute. If the automatic release system failed the pilot could release himself, and to enable him to judge his altitude his visor was kept clear of ice by a battery powered heater. The X-15 ejection seat was tested on a rocket sled track at Edwards, but neither tested or used for real in the extreme conditions for which it was designed.

Another major design issue was how the aircraft should maneuver itself when the aerodynamic controls lost their effectiveness in the near-vacuum at extreme altitudes. Attitude control required incorporating a reaction control system consisting of small thrusters that the pilot could control using a small stick placed on the left side of his console. This steering method was also in development for the Mercury spacecraft but the X-15 would be the first aircraft to depend on such reaction control (the X-1B had tested a similar system as an experiment). The assembly consisted of four 500 Newton thrusters for pitch, four 500 Newton thrusters for yaw, and four 190 Newton thrusters for roll (the roll thrusters needed less thrust because the aircraft was easier to roll than it was to pitch or yaw). Each wing had one upward and one downward pointing roll thruster near its tip (the farther a thruster was from the plane’s center of gravity the more effective it was because of the cantilever torque effect), while the aircraft’s nose housed the two sets of yaw thrusters and two sets of pitch thrusters. For every impulse in each direction two thrusters would fire in parallel (e. g. for pitch there was one pair to push the nose up and one pair to push it down), with the system continuing to function if one thruster of each set malfunctioned. The thrusters ran on the gas (super-heated steam and oxygen) provided by the decomposition of hydrogen peroxide.

Diagram of the X-15 ejection seat [North American Aviation].

Reaction control in a space-like environment is very different from maneuvering an aircraft using normal aerodynamic control surfaces. If you make a turn in an airplane in the atmosphere, all you have to do to return to straight flight is to push the controls back to neutral. It is just like on a boat. This is called ‘static stability’ because the airflow around the aircraft ensures that it automatically assumes a stable attitude when the pilot lets go of the stick and foot pedals. However, in space there is no such thing. In a (near) vacuum, if you use a bit of rocket thrust in the plane’s nose to push it to the left, the aircraft will not stop turning after you cease thrusting. The thrust has accelerated the nose and thus given the aircraft a leftward rate of rotation that will remain constant if nothing interferes with it. To point the nose in a certain direction you have to start it rotating in that direction and then, when the moment is right, fire the thrusters on the other side of the nose to cancel the rate of turn. Thus if you ignite the thrusters on the right side of the nose for 2 seconds to start a turn, you will then require to fire the thrusters on the left side for the same duration (presuming that they have the same thrust) to stop the rotation. Of course, while the thrusters are firing either to start or stop a rotation the rate will be either increasing or decreasing, making pointing the aircraft in a certain direction using reaction control thrusters a very delicate and difficult task. The dynamics are completely different from a normal aircraft with air flowing over its wings and tail, and they do not come naturally even to an experienced pilot.

The first two X-15s to be delivered had conventional hydraulically actuated flight controls, aided by a simple З-axis stability augmentation system that would weakly counteract any unintended motions. But the X-15-3, which was specifically meant to fly at extreme altitudes, had ‘fly-by-wire’ adaptive flight control. This would monitor the pilot’s movements of the stick and rudder pedal and adjust them prior to passing the actions to the aerodynamic control surfaces and the reaction control system, thereby making the plane handle in a similar manner in all flight regimes. At higher flight speeds it reduced the sensitivity of the controls and seamlessly integrated the reaction control thrusters with the aerodynamic controls: the lower the ambient air density the more the thrusters would be called upon. It was believed that at extreme altitudes the X-15 would not be controllable without this adaptive control system, until pilot Pete Knight experienced a total electrical failure in X-15-3 during a high – altitude mission and still managed to land safely.

Powering the X-15 would be a Reaction Motors XLR99 rocket engine, generating an awesome 227,000 Newton of thrust (the equivalent of half a million horsepower) at sea level, and 262,000 Newton in a near-vacuum. As the weight of a fully fueled X- 15 was 15,400 kg (34,000 pounds) this meant the engine’s thrust was about twice the plane’s weight at the moment it was dropped from its B-52. The X-15 could thus fly straight up and still accelerate. When it ran out of propellant the aircraft’s weight was a mere 6,600 kg (14,600 pounds), which meant that just before shutting down its engine it had a tremendous thrust to weight ratio of 4 at high altitudes; accelerating at 4 G! At that time the mighty XLR99 was the most powerful, most complex yet safest man-rated rocket engine in the world. It could be throttled from 50 to 100% of thrust, shut down and restarted in flight. The restart capabihty was useful if the engine failed to ignite upon the aircraft’s release from the carrier aircraft but other than during the early demonstrations intentional stops and restarts were deemed unnecessary and too risky.

The XLR99 used ammonia and liquid oxygen as propellants, and the turbopumps were driven by hot steam produced by the decomposition of hydrogen peroxide using a silver catalyst bed. A kind of spark plug ignited propellant in a small combustion chamber, which then acted as a blow torch for an instant start of the

Reaction Motors XLR99 rocket engine being installed in the engine test stand [NASA],

rocket engine itself. Ammonia is toxic and expensive but gives better performance than the alcohol used in for instance the XLR11, whilst not burning as hot as for instance kerosene. It proved a good compromise combining a high performance with a relatively simple and therefore reliable engine cooling system. The standard X-15 carried sufficient propellant to run the XLR99 at full power for 85 seconds but the modified X-15A-2 with two external drop tanks could fly at maximum thrust for just over 150 seconds. The XLR99 was a big unit weighing 415 kg (915 pounds) and required an overhaul after every accumulated hour of operation, so a standard X-15 could make about 40 missions before the engine needed to be replaced. For electrical and hydraulic power the aircraft relied on a pair of redundant auxiliary power units driven by steam from decomposed hydrogen peroxide, just like the engine turbopumps.

Because of delays in the development of the XLR99, early X-15 flights used two XLR11 engines (running on ethyl alcohol and liquid oxygen) similar to that which had powered the X-l, and they provided a combined thrust of only 71,000 Newton.

X-15-1 was rolled out from North American Aviation’s plant outside Los Angeles on 15 October 1958 applauded by some 700 spectators, amongst them Vice President Nixon. Here was (part of) America’s answer to the Soviet Sputnik satellite, which had beaten the US into orbit a year earlier and caused them to suddenly realize that they were in a technological race for space supremacy with the USSR. The aircraft’s first glide flight was made on 8 June 1959 piloted by Scott Crossfield, who had left NACA to become chief test pilot at North American. His job was to demonstrate the rocket plane’s airworthiness at speeds up to Mach 3, which needed to be verified

The dual XLR11 engine setup used for the early X-15 flights [NASA].

before the aircraft could be handed over to the government. As an aeronautical engineer as well as a test pilot, Crossfield had also played a major role in the design and development of the aircraft.

The first free flight of the X-15-1 came close to disaster shortly prior to landing. Crossfield pulled the nose up to slow his descent, then found he had to push the stick

Scott Crossfield gets ready for the X-15’s first captive-carry flight during which it was not released from its carrier plane [NASA],

forward again because the nose had come up too far. This was the start of a severe divergent pitching oscillation. The more he tried to correct the motion the worse it got. Only his superb piloting skills enabled him to smack the X-15 onto the desert airstrip at the bottom of a cycle without damage to the plane or injury to himself. Afterwards it was found that the aircraft’s pitch controls had been set at too sensitive a level, resulting in ‘pilot-induced oscillations’, a situation in which inputs from the pilot tend to overcorrect and cause a pendulum motion of increasing magnitude.

Crossfield was also at the controls of the second aircraft, the X-15-2, when it made the program’s first powered flight on 17 September. Once clear of the B-52 carrier he ignited first one XLR11 and then, when satisfied, added the second engine. The flight plan had called for a ‘safe’ maximum speed of Mach 2 but even with the air brakes fully extended he could not keep the X-15 from creeping up to Mach 2.1. He ended this promising, brief powered phase of the flight with a lazy barrel role for the benefit of the two jet planes that were flying ‘chase’. Later missions soon had the X-15 going much faster, especially when flights with the XLR99 engine were started in November 1960.

North American built three X-15 aircraft, with the second being specifically set up for high-speed missions and the third for high-altitude missions. The X-15 program made a total of 199 powered flights over a period of nearly 10 years (a planned 200th flight in November 1968 was canceled due to technical problems and bad weather). Thirteen flights were to altitudes exceeding 50 miles (80 km), earning eight pilots the right to wear US Air Force ‘astronaut wings’, but only two of these qualified as true space flights by the rules of the International Aeronautical Federation and they were by Air Force pilot Joe Walker of the X-l series and Skyrocket fame. The FAI defines spaceflight as occurring above 100 km (62 miles) altitude; Walker flew up to 105.9 km (347,000 feet) on 19 July 1963 and to 107.8 km (354,000 feet) on 22 August. At such altitudes 99.9% of the atmosphere was below the aircraft (the decision on where the atmosphere ends and space begins is pretty arbitrary because there is still atomic oxygen even above the altitude at which the Space Shuttle orbits). In terms of speed records, the X-15 enabled Air Force pilot Robert White to become the first person to fly at Mach 4, 5 and 6. It had taken 44 years for aircraft to reach Mach 1 but White increased his maximum achieved velocity from Mach 4 to Mach 6 in the span of only 8 months.

Generally an X-15 mission would fall into one of two categories: high-speed or high-altitude, but for most phases of the flight they adopted similar procedures. The pilot followed a strict pre-determined flight plan defining exactly what combinations of thrust, speed, altitude and heading were required as functions of time. This depended on the type of vehicle tests or experimental measurements to be made and therefore was different for each flight, but a typical X-15 mission would proceed as follows:

After mating of the X-15 to the B-52, propellant loading and pre-flight checks, the ground crew disconnects the servicing carts and the big bomber with its heavy load taxies for several miles along the dry lake bed at Edwards to the start of the runway. The X-15 pilot is already fully enclosed in the cockpit of his rocket plane, doing his own checks in preparation for the mission. Initiating the take-off run, accompanying ground support vehicles are soon left behind as the B-52 rapidly accelerates. On a hot day in the Mojave Desert, when the air density is relatively low, more than 3.7 km (12,000 feet) of runway is required to get the combination into the air. Slowly the jet bomber climbs to an altitude of about 14 km (45,000 feet), where it continues to fly at around 800 km per hour (500 miles per hour). The underside of the X-15 builds up a coating of frost at the location of the liquid oxygen tank due to the intense cold of that propellant. The cruise to the release point takes up to an hour, during which

the cryogenic liquid warms up and evaporates; if it were not constantly replenished from a tank on the B-52 the X-15 would boil off 80% of its oxygen. The sleek rocket plane is carried a suitable distance so that it can be launched straight into the direction of its intended landing site (Rogers Dry Lake), eliminating the need for the rocket plane to make any turns during powered flight. Mission planners have made sure that there are enough dry lake beds along the X-15’s flight route for emergency landings in the event that the rocket engine does not ignite or extinguishes in flight. Twelve minutes prior to launch the X-15 pilot starts the auxiliary power units, which then produce an exhaust trail behind the aircraft. He also checks all onboard systems, tries the flight controls, tests the reaction control system, sets all the switch positions, activates the main propulsion system, and powers up the data recorders and cameras. The X-15 is accompanied by several jet fighter planes during the various phases of the mission to help and advise its pilot, who is unable to see any part of his own aircraft through the tiny windows (although otherwise the view was not too bad because his helmet was very close to the windows). Several ground stations along the flight path are ready to relay radar measurements of the rocket plane’s location, speed and direction of flight, as well as telemetry data from the X – 15, to the ground control center, which is in turn in contact with the pilot. This enables the control center to help the pilot to verify that the instrumentation is giving accurate information, and also help him to keep up with the often complex flight plan and offer advice if something goes awry.

Release from the B-52 is sudden, since the X-15 is aerodynamically a very poor glider at low speeds and, moreover, very heavy with a full propellant load. It drops like a streamlined brick, falling clear of its carrier in seconds. The rocket engine must be ignited promptly; if it does not start after two attempts then the pilot has barely enough time to dump the propellant and prepare for an emergency landing. But when the mighty XLR99 ignites, the X-15 rapidly accelerates and leaves the B-52 and the chase planes for that part of the mission far behind. Climbing at nearly 1,200 meters (4,000 feet) per second at an angle of 42 degrees it shoots up into the thin atmosphere at full power.

As the X-15 lightens due to its voracious propellant consumption, the acceleration gradually increases from 2 G to 4 G. This subjects the pilot to a peculiar sensation in which, although he is holding a steady pitch and climb attitude, he feels he is pulling G in a sharp pitch maneuver that is increasing the climb angle and even rotating the aircraft over onto its back, as if looping. The instruments in the cockpit tell him it is an illusion but even an experienced test pilot like Robert White once could not help himself from momentarily pushing the nose down to check whether the horizon was still in the right place; because of this little maneuver he actually failed to reach his planned maximum altitude on that flight.

The relatively long high-G acceleration was pretty uncomfortable; Milt Thompson once said that the X-15 was the only airplane he ever flew where he was glad when the engine quit. A G-suit integrated into his flight suit would help a pilot to cope with the acceleration by inflating bladders to press on his abdomen and legs and prevent a black-out from blood draining away from the brain into the lower parts of the body.

An X-15 is dropped from its carrier plane [NASA].

If the flight is a high-speed mission, the pilot levels off at an altitude below 30 km (100,000 feet) so that the X-15 can employ its standard aerodynamic controls and fly as a conventional airplane. The remaining propellant is used to accelerate to the top speed required, with the pilot varying the thrust and flight angle to control speed and altitude. But if a high altitude is the objective the X-15 continues to climb until the engine exhausts its propellant supply, some 85 seconds after launch and at an altitude of about 50 km (160,000 feet). The aircraft then continues to climb unpowered for up to 2 minutes until gravity reduces the vertical speed to zero, at which point the plane has achieved its maximum altitude of up to 108 km (354,000 feet). With an optimum flight profile the X-15 was capable of flying even higher, but the re-entry would have been too fast and too steep for the structural limits.

During the unpowered ascent the pilot is in a zero-drag, zero-thrust ‘free fall’ (in effect falling upwards). Although essentially weightless, he remains strapped firmly into his seat. The view is spectacular, as described by Robert White: “My flights to

217,0 feet and 314,750 feet were very dramatic in revealing the Earth’s curvature. At my highest altitude I could turn my head through a 180 degree arc and wow! The Earth is really round. At my peak altitude I was roughly over the Arizona-California border in the area of Las Vegas, and this was how I described it: looking to my left I felt I could spit into the Gulf of California. Looking to my right I felt I could toss a dime into San Francisco Bay.” But an X-15 pilot had little time for sightseeing, not so much because the flight was brief but because keeping the plane under control required the utmost attention.

After reaching the top of its ballistic arc the aircraft falls back to Earth in zero- gravity conditions until the deceleration by the increasing aerodynamic drag of the atmosphere becomes noticeable at lower altitudes. During the time the air density is too rarefied for the aerodynamic controls to work, the pilot orients the X-15 using the reaction control system. Initial penetration of the atmosphere has to be done holding the plane’s nose high up, presenting the broad underside to the air to create a strong shock wave that slows the vehicle down and deflects the resulting heat away from its skin (the Space Shuttle Orbiter would adopt a similar re-entry attitude when coming back from space). This requires very precise steering, as too high an angle of attack will put the plane into a flat spin that is extremely difficult to escape from, whilst too low an angle will plunge the X-15 into the denser atmosphere too fast and result in pressures and temperatures that will destroy it. The weightless ballistic part of the flight lasts at most 5 minutes. Together with its extreme altitude this makes the X-15 very similar to a spaceplane, albeit one that cannot achieve orbit.

As the thickening air slows the falling X-15, the pilot experiences a maximum of 5 G of deceleration for about 15 seconds. Electronic stability augmentation helps to keep the aircraft in a proper attitude during re-entry, preventing inertia coupling such as killed Mel Apt in the X-2. The aerodynamic control surfaces are banging against their stops and sending loud noises reverberating through the empty propellant tanks. Once the speed stabilizes, the pilot pulls out into level flight and initiates a shallow supersonic gliding descent to the landing site. He adjusts the glide path by extending or retracting the air brakes: the further these are deployed, the greater is the drag, the lower is the speed, the lower is the lift, and thus the steeper is the rate of descent.

The round trip of up to 640 km (400 miles) has brought the X-15 back to where it started. At 11 km (35,000 feet) altitude the pilot guides the aircraft into an approach pattern for a landing on Rogers Dry Lake, banking to visually check the landing site. He dumps any remaining propellants to make sure he is not too heavy for landing, jettisons the ventral rudder if it is present (as otherwise it would dig into the ground), lowers the landing flaps and undercarriage and closes the air brakes to avoid running out of necessary flight speed so near the ground. Lowering the aircraft gingerly at a sink rate of about 0.6 meters per second (2 feet per second) he touches down with a forward speed of 320 km per hour (200 miles per hour). When pilot Joe Walker was asked whether he thought it would be possible to land the X-15 very accurately while coming out of a very steep gliding approach he responded, “There’s no question of where you’re going to land, it’s how hard.” Generally X-15 pilots managed to touch down gently and very close to the intended landing spot.

Because the main skids are located far back on the fuselage, once they touch the ground the rest of the aircraft slams down fairly hard onto the single nose wheel. The X-15 then skids on the dry lake bed surface for about 2 km (1 mile) before stopping, with the high friction of the skids eliminating the need for active braking. While the

X-15 just before touchdown [NASA].

jettisoned ventral rudder (which landed under a small parachute) is retrieved, ground support personnel drive up to the X-15, assist the pilot in getting out of the cockpit, and prepare the aircraft for transport back to the hangar. The pilot, now relaxed after the tensions of the flight, enters the transportation van to have his flight suit removed and post-flight physiological checks. The B-52 roars overhead at low level and then makes a 180 degree turn while climbing (a so-called chandelle maneuver) in order to celebrate ‘mission accomplished’. So ends another X-15 mission that has added more data points to the collection of aerodynamic data on flight at hypersonic speeds and extreme altitudes.

Of course not all missions went according to plan. On the fourth powered test flight of the program, Scott Crossfield had to make an emergency landing in the second X- 15 due to a small fire in the engine compartment. Because he did not have enough time to dump all of the propellant he had to land with a much higher angle of attack and hence a nose-high attitude to generate sufficient lift. Once the skids hit the ground, the nose wheel smacked down hard, since it was impossible to keep the nose up with the skids being all the way at the rear of the plane (normal aircraft have their main wheels under the wings, near the center of gravity in order that the nose can be lowered slowly after main gear touchdown). Because of this, as well as the weight of the propellant, the airframe buckled just aft of the cockpit. Crossfield was unharmed but the plane needed extensive repairs. He also survived a fuel tank explosion during a test of the third X-15’s XRL99 in 1960. He was sitting in the cockpit wearing his normal clothes when suddenly he was blasted forward. The aircraft was engulfed by a fire but because of the hermetically sealed cockpit Crossfield survived unscathed. The remainder of the test team had been safe inside a control bunker, so nobody was harmed.

Many missions failed in less dramatic ways, often due to the XLR99 not igniting or quitting early and other malfunctions of onboard equipment. Even on what were deemed successful flights not everything always worked perfectly. On several high­speed flights hypersonic air penetrated the X-15 via small gaps between access doors and panels, burning tubes and wires and allowing smoke into the cockpit. Typical of the less safety-conscious manner in which experimental programs were run in those days, quick fixes were implemented with minimal disruption to the schedule.

The second X-15 was badly damaged in a crash landing by pilot John McKay on 9 November 1962 due to failing wing flaps and the weight of unjettisoned propellant braking a landing skid on touchdown. McKay suffered several cracked vertebrae and the aircraft was virtually destroyed. However, both lived to fly another day. McKay’s injuries healed and he returned to flight status. The plane was rebuilt and modified by North American for flying even faster than previously. A big improvement was the installation of attachment points for two large drop tanks (one for liquid oxygen and the other for ammonia). The propellants in these tanks were to be used for the initial phase of a high-speed mission, then the empty tanks would be discarded to lower the aircraft’s aerodynamic drag. The X-15-2’s fuselage was also slightly lengthened to accommodate an additional liquid hydrogen tank intended to power a small prototype ramjet engine that was to be placed on the ventral fin. A dummy engine was carried to determine how it affected the aerodynamics, but the X-15 program finished before a real ramjet could be installed.

For protection from the extreme temperatures of the high-speed flights a special ablative heat shield material was applied to the upgraded X-15’s surface. This would slowly bum off, removing heat so that it would not reach the aircraft’s structure.

X-15-2 after its crash in 1962 [NASA].

Launch of the X-15A-2 with its white painted thermal protection and dummy ramjet

[NASA],

One issue was that the melted material formed an opaque coating on the windows. The simple solution was to cover one window with protective doors during the powered phase of the flight. It would be uncovered for landing, so that the pilot at least had one clean window to look through. A smaller issue was that the ablative material was pink. No self-respecting test pilot was willing to fly in a pink aircraft, but luckily a protective white coating was also necessary to protect the ablative material from liquid oxygen.

The improved aircraft was renamed X-15A-2 and first flew with the ablative coating on 21 August 1967, when it achieved a speed of 5,419 km per hour (3,368 miles per hour). A new layer of coating was then applied in preparation for the next, much faster flight. On 3 October of that same year Pete Knight flew the aircraft to a maximum speed of 7,274 km per hour (4,520 miles per hour), Mach 6.72. It was the highest speed of the X-15 program and still represents the highest speed achieved by any aircraft except the Space Shuttle. However, after landing, the plane was found to be in a sorry state. Some of the skin of the ventral fin was burned and excessive heat had also damaged the nose and the leading edges of the wings and equipment inside the ventral fin, particularly the dummy ramjet. In fact, Knight didn’t need to eject the ramjet prior to landing, it fell off by itself due to the heavy damage to the pylon onto which it was mounted (it was later discovered that the ramjet created a shock wave that impinged on the pylon, locally causing extremely high temperatures). Clearly the limit of the thermal protection system, and as such the aircraft’s speed limit had been reached. The X-15A-2 was repaired but never flew again.

A total of a dozen test pilots flew the X-15, including Neil Armstrong, who would become the first man to walk on the Moon, and Joe Engle, who would command a Space Shuttle mission. One pilot, USAF test pilot Major Michael J. Adams, lost his life flying this challenging machine on 15 November 1967. He flew the X-15-3, the one specifically built for high-altitude missions and the aircraft in which seven pilots had already earned their ‘astronaut wings’. During the climb aiming for an altitude of 81 km (266,000 feet), an electrical disturbance from an onboard experiment caused the reaction control system to function only intermittently. The glitch also caused the inertial system and boost-guidance computers to display incorrect data on the cockpit instruments. As the X-15 began to deviate from its proper direction of flight, Adams, possibly disoriented and confused by the false instrument data, made control inputs which actually increased the heading error. Soon the aircraft was flying sideways, a situation that was not serious while in near-vacuum but would spell disaster once the plane fell back into the atmosphere. Adams reported to the ground control team that the aircraft seemed “squirrely”, then said “I’m in a spin.” It sent a chill up the spine of the control engineers. Since no pilot had ever experienced a hypersonic spin, there was little advice they could offer.

Adams managed to recover from the spin, but then found himself in an inverted (upside-down) dive. But this attitude was stable and there was sufficient altitude for

Pilot Neil Armstrong and X-15-1 [NASA].

Adams to regain control of the aircraft. Next the fly-by-wire control system began to try and correct the erroneous attitude, resulting in a violent out-of-control oscillation. With the flip of a single switch Adams could have shut off this runaway system, but no one thought to suggest it as the plane rapidly plummeted into the ever denser air. At an altitude of 19 km (62,000 feet) and falling at almost 6,400 km per hour (4,000 miles per hour), the X-15-3 was ripped apart by the rapidly increasing aerodynamic pressures and forces which exceeded 8 G. Adams did not eject, probably because he lost consciousness or was otherwise incapacitated, and was killed when the aircraft’s forward section struck the desert floor near Johannesburg, California. Wreckage was found scattered over an area of 130 square kilometers (50 square miles). Adams was posthumously awarded ‘astronaut wings’ for this flight.

There were several concepts for an even more advanced version of the X-15 with delta wings, uprated engines, increased propellant volumes, and structures that could withstand higher temperatures. A plan to launch such an X-15A-3 from the top of a Mach 3 high altitude XB-70 Valkyrie bomber in order to achieve even higher speeds and altitudes came to nothing, primarily due to a lack of funding. In any case, by then the priority was switching to achieving orbital flight by launching capsules or winged vehicles on top of expendable ballistic missiles.

The many accomplishments of the X-15 program include the first application of hypersonic aerodynamics theory and wind tunnel data to an actual flight vehicle, the first use of a reaction control system in space, the first apphcation of a reusable high-

A delta-winged X-15 launched from an XB-70 Valkyrie [North American Aviation].

temperature alloy structure, and the development of the first practical full pressure suit for flying in space (the direct ancestor of the suit the Mercury astronauts would wear). The X-15 pilots showed that it was possible to safely land an unpowered plane that had a very poor lift to drag ratio, time after time, and this greatly influenced the Space Shuttle Orbiter concept. Many technologies developed for the X-15 were later incorporated into airplanes, missiles, and spacecraft. Experience gathered during the development of the reusable XLR99, for instance, was extremely useful developing the Space Shuttle Main Engine. The Shuttle also incorporated some key parts made of Inconel X, the ‘super’ alloy that formed the skin of the X-15. The idea of a ground control center actively assisting a pilot during his flight was picked up by the orbital space program, laying the foundation for the famous NASA Mission Control Center that played such a vital role in the Mercury, Gemini, Apollo and Shuttle projects.

The X-15 was also the first aircraft to make extensive use of a ‘man-in-the-loop’ simulator, the so-called ‘Iron Bird’ that allowed pilots and flight planning engineers to test and evaluate flight procedures and explore the aircraft’s behavior whilst safely on ground. The simulator was initially set up with calculated, theoretical figures for the X-15’s flight characteristics but once real flights began it was constantly updated with actual measurements. Nowadays such simulators are used in any new aircraft project and enable designers and pilots to ‘fly’ it long before any hardware leaves the factory. An X-15 pilot typically trained for weeks in the simulator prior to his flight. This was necessary because each mission had its own unique set of requirements (in terms of speed, altitude, attitude, durations of different flight phases, etc) to ensure that between them the missions covered the full flight envelope that the program was meant to explore. Once every movement that was planned for the nominal flight had become second nature, the simulator would run a pilot through strings of unexpected emergencies. A pilot would typically fly 200 simulated missions before taking to the air. Mike Adams actually got so bored with his training sessions that he started to fly them upside down! As the free-flight time was only 8 to 10 minutes, the preparations lasted much longer than the actual mission (as is typical for any type of crewed space flight). Apart from rehearsing in the simulator, new pilots would also make several unpowered X-15 flights to familiarize themselves with the demanding procedures for making a landing.

Arguably, no other aircraft in aviation history has expanded our knowledge about high-speed flight as much as the X-15. During its 199 powered flights it accumulated a total flight time of 30 hours and 14 minutes, of which 9 hours were spent flying faster than Mach 3 (powered as well as gliding) and 82 minutes at speeds over Mach 5. Data was gathered by an array of sensors, telemetered to the ground during flight and recorded for detailed analyses. In addition, the pilots were closely monitored by various sensors, providing the US with the first biomedical data on the effects of weightlessness on the human body. Whether the X-15 was an aircraft able to reach space or a spacecraft with wings remains a matter of opinion, but arguably it was the world’s first reusable spacecraft.

The X-15 program proved key elements of hypersonic theory as it was understood at the time, but also showed several inconsistencies. This led to improved theories for the prediction of lift, drag, stability, control, and temperatures that were

fundamental to developing the Space Shuttle. The data that the three X-15 aircraft gathered is still being used today in the development of new spaceplanes and hypersonic missiles. In fact, because the program provided such a wealth of information, and aerodynamics change little between Mach 6 and orbital velocities, there has been no need for a new X-plane capable of flying faster than the X-15 in the atmosphere. The X-15 data goes so far beyond what is required for the development of a normal aircraft that the data such a successor could yield has not been thought worth the cost up until today.

In addition, the experience gained in the development and flying of the X-15 was of tremendous value for the fledgling US manned space program; in the words of NACA scientist and X-15 advocate John Becker, the project led to “the acquisition of new manned aerospace flight ‘know how’ by many teams in government and industry. They had to learn to work together, face up to unprecedented problems, develop solutions, and make this first manned aerospace project work. These teams were an important national asset in the ensuing space programs.” The experience that North American acquired in developing and building the X-15 helped it to win the contract for the role of prime contractor for the Space Shuttle two decades later.

Because it could fly so incredibly high and fast, the X-15 was also a very useful platform for carrying research experiments not specifically related to aerodynamics. These could be mounted in the cockpit, in a wing-tip pod, in a tail-cone box, or in a special skylight compartment with protective doors just behind the cockpit (giving a free view into space at high altitudes). Many types of experiments were flown, such as micrometeoroid collection pods, astronomical instruments, radiation detectors, star tracker sensors and ablative heat shield samples for the Apollo program, an electric side-stick controller, a landing computer, and high-temperature windows. Especially in the last six years of its operation the X-15 was more used as a platform to support a variety of technology programs than it was for the aerodynamic research for which it was conceived.

The two X-15s that survived the flight program can both be seen in museums: the X-15-1 (56-6670) is in the National Air and Space Museum in central Washington, D. C., hanging from the atrium ceiling close to the X-l. The X-15A-2 (56-6671) is in the Air Force Museum in Dayton, Ohio. There are also mockups at the Dryden Flight Research Center at Edwards, at the Pima Air Museum in Tucson, Arizona, and at the Evergreen Aviation Museum in McMinnville, Oregon.

THE NF-104A AEROSPACE TRAINER

With the advent of manned spaceflight in the early 1960s, the US Air Force foresaw an important role for its pilots in space, not only as part of the X-15 program but also as astronauts on Gemini and Apollo missions, manning an orbital USAF outpost, and flying military shuttle-like vehicles starting with the X-20 Dyna-Soar (which will be described later). Thus in 1962 the USAF Experimental Flight Test Pilot School at Edwards Air Force Base became the Aerospace Research Pilots School (ARPS) and its training for armed forces test pilots was expanded beyond the traditional aviation curriculum to include an 8-month aerospace course involving spacecraft operation. In line with the school’s change in scope, it soon required a high-performance but low-cost training aircraft that would be able to fly far up into the stratosphere. With such a plane the flight profiles of the X-15 and X-20 could be rehearsed in order to enable test pilot students to familiarize themselves with flight in very rarefied air, where the standard aerodynamic control surfaces become ineffective and control thrusters are needed. Re-entry is a particularly dangerous phase that leaves little margin for pilot error. For the X-15 and indeed any spaceplane, the correct orientation for re-entry into the atmosphere is of paramount importance because only the properly shielded part of the aircraft is able to protect it from the extreme temperatures that it will experience. In the early 1960s there were no computers that could take care of such delicate maneuvering and were also small enough to be accommodated inside an aircraft. The X-15 was flown manually all the way, and it would be the same for the X-20 once this had been inserted in orbit by its launch rocket. The ARPS training planes would also familiarize students with zero – gravity, since during the unpowered ascent and descent in a near-vacuum they would effectively be weightless.

North American proposed a modified version of their X-15 design, adding another cockpit for an instructor and a conventional undercarriage with wheels instead of the usual skids to enable the trainer to take off under its own power. But the X-15 was a complex, expensive machine. A more cost-effective solution was found in the shape of an F-104 Starfighter jet modified for mixed propulsion. An additional benefit of a modified F-104 was that it would enable students to rehearse reigniting a jet engine after a high-altitude parabohc flight during which it would either be deliberately shut down or left to flameout by being starved of oxygen.

The ARPS had already been using standard production Starfighters to simulate the very steep, low-lift and high-drag glide approaches of the X-15 and the planned X-20 Dyna-Soar. This involved climbing to an altitude of 3.7 km (12,000 feet), throttling the jet engine back to 80%, ‘dirtying up’ by extending the flaps, speed brakes and undercarriage to maximize the aerodynamic drag, and then establishing a 30 degree dive. This resulted in a very steep, low lift-over-drag descent similar to that of a spaceplane. (The lift-over-drag, or L/D, ratio is a measure of a plane’s aerodynamic efficiency: a ‘dirtied-up’ Starfighter had a ratio of 2.2, meaning the lift force its wings provided was only 2.2 times the amount of drag the aircraft caused. In contrast, a ‘clean’ Starfighter had an L/D of 9.2. The L/D of a typical airliner is 17, and that of the X-15 was about 4 during its glide phase.) The pilot would pull the nose up for the landing flare a mere 460 meters (1,500 feet) above the ground, which left very little room for error. It was a risky profile but it did prepare pilots for landing future spaceplanes.

The school’s new F-104 space trainers would need to be equipped with a reaction control system similar to that tested by the X-1B and used operationally by the X-15, to control the aircraft at high altitudes and allow students to rehearse attitude control for spacecraft. NASA already had experience in this, having modified an F – 104A in 1959 to use a hydrogen peroxide reaction control system. Following zoom climbs to altitudes up to 25 km (83,000 feet) this gave the NASA Starfighter controllability in the rarefied upper atmosphere. To achieve higher altitudes the ARPS trainer would have an auxiliary rocket engine in the tail.

In 1962 the ARPS awarded Lockheed (the Starfighter manufacturer) a contract to modify three F-104A single-seat fighters for the dedicated role of aerospace trainer. Three existing aircraft were subsequently taken out of long-term storage, relieved of all unnecessary equipment (such as the cannon) to reduce their weight, then equipped with improved instrumentation for high-altitude flight. The reaction control system was based on that of the X-15 and consisted of four 500 Newton thrusters for pitch, four 500 Newton thrusters for yaw and four 190 Newton thrusters for roll. As on the X-15, two thrusters would fire in parallel for every impulse in each direction. The thrusters ran on hydrogen peroxide from a dedicated tank and the pilot controlled them using a handle mounted on the instrument panel. The wings were extended at their tips both to make room for the roll thrusters and to increase lift in order to compensate for the modified aircraft’s greater weight. The standard vertical fin and rudder were substituted by the larger versions of the two – seat F-104 to increase their effectiveness in the thin air of the high stratosphere, and the fiberglass nose radome and its radar were replaced by an aluminum cone that housed the pitch and yaw thrusters. A battery was added to run the onboard systems when the jet engine cut out. A long nose probe was installed to measure the angle of attack and sideslip of the plane with respect to the airflow without disturbance from the flow around the body.

A normal jet engine only operates with subsonic air flowing into it. On the basic Starfighter, shock cones were installed in front of the air intakes to guarantee that at supersonic speeds a shock wave formed. This slowed the air passing through it into the intakes to subsonic speed. The inlet shock cones on a standard Starfighter created a proper shock shape up to Mach 2 but extensions were fitted to these cones because the new trainer would fly faster than that. Because the jet engine would not operate in very thin air and thus could not provide ‘bleed’ air to pressurize the cockpit at high altitude, an additional pressurization system was needed. The pilot would be wearing a pressure suit that would inflate in an emergency but an inflated suit would seriously hamper the precise control required from the pilot during normal operation, so it was decided to fully pressurize the entire cockpit using nitrogen from an added gas tank (oxygen would have offered the benefit that the pilot could breathe it, but would have been a serious fire hazard).

The F-104As were equipped with a standard J79 jet engine that gave the plane a normal maximum thrust of 43,000 Newton at sea level, which could be increased to

67,0 Newton on afterburner. For the required extra boost a compact Rocketdyne AR2-3 (LR121-NA-1) rocket engine was installed at the base of the vertical tail, just above the jet’s exhaust. It was canted slightly so that its thrust was aimed through the plane’s center of gravity and thus would not continuously push the nose down. This engine ran on a mixture of standard JP-4 kerosene jet fuel drawn from the aircraft’s standard fuel tank and 90% concentrated hydrogen peroxide oxidizer. It provided a thrust of 27,000 Newton and could be restarted and throttled in the 50% to 100% range using a specific throttle lever on the left side of the cockpit. The aircraft carried sufficient oxidizer for about 90 seconds of full-thrust rocket operation. With the need

An NF-104A. Note the long nose probe, wing extensions and the large rocket engine in

the tail [William Zuk].

to replace some of the AR2-3’s parts after an hour of operation some 40 flights could be made before a minor overhaul was required (a major overhaul was required after 2 hours and the total life of an engine was 4 hours). The heavily modified Starfighter design was designated the NF-104A (with the ‘N’ standing for ‘Nonstandard’) AeroSpace Trainer (AST).

Every aircraft has a so-called service ceiling, which is the maximum altitude at which it can operate under normal conditions and whilst in steady, horizontal flight. To reach altitudes that are well beyond their service ceiling for brief periods of time jet fighters use so-called zoom climbs in which the plane accelerates horizontally to great speed and then pitches up into a steep climb. Zoom climbs enable aircraft to exploit the good performance of their jet engine at relatively low altitudes to build up speed which can then be traded for height on the way up (the thrust rapidly diminishes due to a lack of air as the altitude increases). The NF-104A pilots used a similar approach but they had the benefit that their additional rocket engine would not lose thrust in the thin air of the stratosphere. An experienced NF-104A test pilot would typically use his jet engine with afterburner to accelerate to Mach 1.9 at an altitude of 11 km (35,000 feet), then ignite the rocket engine to full thrust. Shortly afterwards he would reach Mach 2.2, whereupon he would pitch the aircraft sharply up into a 70 degree climb at 3.5 G. As the amount of cooling air flowing through the engine dropped with the decreasing atmospheric density the jet engine’s temperature would gradually increase. To prevent this from reaching levels that would impair the engine’s structure the pilot would start to throttle down the afterburner at an altitude of about 21 km (70,000 feet) and completely shut down the engine at around 26 km (85,000 feet). After the rocket engine had depleted its hydrogen peroxide the aircraft would continue to climb ballistically farther into the stratosphere until its vertical

rate reached zero. Then it would fall back into the denser air, where the jet engine would be restarted.

During the ballistic climb and descent the aircraft and pilot would effectively be weightless. The pilot remained strapped in but would feel an absence of body weight against his seat, and loose objects would fly through the cabin. However, he had little time to enjoy this experience or the view because during this phase he would need to use the reaction control system to nose the aircraft over through 140 degrees in order to cancel the climb attitude and push the nose 70 degrees down for re-entry into the atmosphere whilst maintaining zero roll and yaw. This ensured a stable position in the thicker atmosphere and also that sufficient air would flow into the jet’s intakes to windmill its compressor and thereby enable it to be restarted. A poor entry attitude would result in a pilot soon finding himself in an out-of-control aircraft and unable to restart the engine (as occurred to Chuck Yeager during a particularly hairy NF – 104A flight, as we will see later).

The Bell X-2 had reached altitudes very similar to those planned for the NF-104A but unlike the long, thin Starfighter with its tiny wings the X-2 was an excellent and stable glider designed to land without engine power. An additional complication that did not affect the all-rocket X-2 was the gyroscopic effect of the still rapidly turning turbine and compressor of the extinguished jet engine: this effect resisted the reaction control thrusters, and required careful compensation by the pilot whilst executing the pitch over maneuver.

The F-104 itself was, even by today’s standards, an impressive high-performance aircraft and with the additional rocket engine it truly became a near-spaceplane. But it was definitely something for experienced pilots (as all ARPS students were). The normal Starfighter was so difficult to handle that it had gained the nickname ‘Widow Maker’. The West German Air Force bought 917 of them in the early 1960s and by 1976 had lost 178 in accidents. The added rocket engine and the need to operate the reaction control system in the high stratosphere made it even more dangerous to fly. During the steep climb the plane’s attitude and the pilot’s rigid helmet meant that the horizon could not be seen, so all critical stability control and maneuvering had to be performed on cockpit instrumentation only. Furthermore the NF-104A was a single­seat aircraft so there was no instructor in the back ready to take over if things went wrong. To ready a student for this challenging aircraft he would first make a flight in a standard F-104 with his pressure suit fully inflated to familiarize himself with the movement restrictions this would impose in an accidental cockpit depressurization. Next he would make a zoom flight in a conventional Starfighter trainer supervised by an instructor in the rear seat. Following 4 hours of rehearsal in a flight simulator he would execute three solo zoom flights in a standard F-104 while being coached by an instructor in the back of an accompanying two-seat trainer. During these flights he would gradually build up the climb angle: 30 degrees on the first flight, 40 degrees on the second, and finally 45 degrees. Only then would he be deemed ready to zoom the rocket-equipped NF-104A, and even then the maximum allowed climb angle was 50 degrees (the optimum for reaching extreme altitudes was 70 degrees).

The first NF-104A (56-0756) was tested by Lockheed’s test pilot Jack Woodman and Major Robert W. Smith of the Test Division of the Air Force Flight Test Center at Lockheed’s factory near Palmdale Airport, prior to its formal handover to the Air Force. During this phase Smith broke the standing altitude record by zooming up to an astonishing altitude of 36,230 meters (118,860 feet) on 22 October 1963. During this flight he managed to keep the aircraft under control even though all three axes of the reaction control system had accidentally been wired incorrectly! After acceptance by the Air Force, and during the next phase of testing at Edwards, Smith surpassed his record by achieving an altitude of 36,800 meters (120,800 feet) on 6 December, and the unpowered parabolic arc provided no less than 73 seconds of weightlessness. Nearly half a century later, Smith’s achievement still stands as the highest altitude ever achieved by a US aircraft taking off from a runway. Although the plane left the ground under its own power (unlike the X-planes) and the altitudes achieved were accurately recorded by ground stations equipped with radar and powerful telescopes, both records remained unofficial because the Air Force had not requested the flights to be monitored by the International Aeronautical Federation.

The second NF-104A (56-0760) was delivered 25 days after the first, and the third and final aircraft (56-0762) on 1 November 1963. Unfortunately the third plane was lost barely a month later, on 10 December, when it crashed during a flight piloted by Chuck Yeager, who was Commander of the Aerospace Research Pilots School at the time. According to him, he was unable to push the nose back down once he reached the zenith of the zoom climb, possibly due to a malfunction of the reaction control system, causing the Starfighter to go into a disastrous flat spin at an altitude of 33 km (109,000 feet). During a normal descent the aircraft would be orientated (using the reaction control system) so that air would flow into the jet engine’s intakes and make its compressor windmill, thus providing hydraulic pressure for activating the control surfaces and enabling the engine to be restarted. However, in the flat spin no air was flowing into the engine, so there was no power to control the ailerons, elevators and rudder and no means to restart the engine. As the aircraft plummeted from the sky, Yeager had no option but to abandon the aircraft. He ejected just 2.6 km (8,500 feet) short of hitting the ground, was struck by his own discarded ejection seat on the way down and was badly burned by its glowing solid rocket motor, but managed to land by parachute. This is depicted in the movie The Right Stuff, although it shows him flying a standard F-104G without a rocket engine.

The ensuing Air Force investigation cleared Yeager of responsibility for the crash, blaming the accident on an aircraft malfunction. However, the NF-104’s primary Air Force test pilot Major Robert Smith, who had trained Yeager to fly the profile, insists that Yeager simply did not perform a proper zoom climb, pulling up to the full 70 degree climb angle too slow and too late. This meant he ran out of speed before reaching the intended maximum altitude, was too late trying to nose the aircraft down, and hence began to fall with the nose still 70 degrees up. Yeager may have believed he was still climbing because the rocket was still operating, but by then the thrust of the rocket alone was insufficient to prevent the plane from falling back essentially tail first. Still in relatively dense air, no amount of reaction control thrust could have maneuvered him out of the attitude in which it was impossible to restart the jet engine. According to Smith, Yeager’s fame and influence meant that the investigation ruled in his favor and unjustly labeled the NF-104A a dangerous aircraft. The differing accounts of this incident, Yeager in his famous autobiography and Smith on his highly informative NF-104A website, don’t even agree on the purpose of the disastrous flight: according to Yeager it was part of his investigation of a known pitch-up problem of the aircraft (caused by the T-tail being masked by the wings at high angles of attack, preventing the airflow from reaching the horizontal stabilizers; the same problem that troubled the British SR. 53) while Smith insists Yeager was merely trying to break the altitude record and had been assigned by the Air Force to fly the NF-104A solely for this purpose.

After the accident a restricted flight regime was enforced to ensure safe flights for the ARPS students using the two remaining NF-104As, part of which was imposing a limit of 50 degrees on the chmb angle (again, unjustly according to Smith, which in his opinion left the students with little opportunity to experience the peculiarities of reaction control at really extreme altitudes).

The remaining aircraft were used to train students, but not very often and only for zooming flights to relatively low altitudes. The dangerous hydrogen peroxide caused some trouble, as was to be expected from experiences with earlier hydrogen peroxide powered rocket aircraft. Once a tail tank ruptured on the ground and another time a small explosion occurred in a wing while in flight, both caused by hydrogen peroxide reacting with metal aircraft parts. Modifications where made to prevent recurrences but the 56-0756 suffered an inflight rocket motor explosion in June 1971 owing to a hydrogen peroxide leak. The rocket engine and most of the rudder where blown off but the student was able to land safely. The seriously damaged aircraft was scrapped.

By then, however, the Air Force’s human spaceflight ambitions had withered: the X-15 program was over, the X-20 had long since been canceled, and the task of the planned Manned Orbiting Laboratory (MOL), namely military reconnaissance, could be done better and at far lower cost by unmanned spy satellites; MOL was canceled in 1969. The Space Shuttle would not fly for another decade and it would be run by NASA. The remaining NF-104A was therefore retired, mounted on a pole and placed outside the Air Force Test Pilot School where it can still be seen today.

Various parts of this aircraft, including the extended wing tips and the metal nose cone, were loaned to Daryl Greenamyer for his civilian aviation record attempts with a highly modified Starfighter that was based on equipment from various F-104s. In 1977, after a practice zoom flight working up to his altitude record attempt, one main wheel of the plane’s undercarriage did not completely deploy and Greenamyer had to eject. The NF-104A parts were lost along with the rest of his aircraft.

Several test pilots who flew the NF-104A before the planes were handed over to the ARPS experienced severe difficulties in controlling the aircraft. To achieve high altitudes and to allow sufficient time in near-vacuum for the very large (140 degree) change in pitch angle required the pilot to fly a very precise zoom maneuver. The initial speed, the fast pull-up maneuver to the 70 degree climb angle, and maintaining this angle, were all extremely important. Near the peak of its parabohc trajectory the NF-104A moved from the aerodynamic control region into the space control region and back in less than a minute, giving the pilot little time to transition from the well – known aerodynamic controls to the less familiar reaction controls and back again.

Nevertheless, according to the Air Force’s primary test pilot, Robert Smith, it was

not a particularly dangerous aircraft to fly as long as the pilot flew the proper zoom trajectory, had sufficient understanding of the peculiarities of reaction control at such altitudes, and did not attempt to push the aircraft beyond its established boundaries. Indeed, X-15 test pilot Bob Rushworth flew the NF-104A to the impressive altitude of 34 km (112,000 feet) without trouble on his first and only flight in it. In total some 50 pilots flew the NF-104A during 302 flights and accumulated a total of 8.6 hours of rocket engine operation.

BACHEM’S BUDGET INTERCEPTOR

Another German rocket interceptor that posed an extreme risk to its own pilots was the Bachem Ba 349. This was really a surface-to-air anti-aircraft missile with a pilot on board to compensate for the absence of sufficiently advanced electronics, and was designed in response to a request by the Luftwaffe’s Emergency Fighter Program in early 1944 for a ‘Verschleissflugzeug’ (literally ‘Wear-and-tear Aircraft’, meaning a short-life aircraft). The situation had changed dramatically since the start of the war. Gone were ‘Blitzkrieg’ (Lightning War) and aerial supremacy for the Luftwaffe. The war had become one of attrition, and Germany, its heartland now under attack, was unable to compete with the industrial might of the US. The Luftwaffe no longer ruled the skies over the occupied countries, and was rapidly losing control of the airspace above Germany. Some radical defense system was needed to stop the Allied bombers from destroying the German industries, cities and transportation infrastructure. This new weapon had to be introduced as soon as possible, not require much scarce raw materials such as airplane-grade metals, and be easy to operate by pilots with little training (since by then most of the experienced pilots had either been killed or were prisoners of war). Moreover, the new aircraft would preferably not need runways or other vulnerable ground facilities that could be easily found and destroyed by enemy bombers.

Outsider Erich Bachem, who had left Fieseler in order to set up a small company to manufacture parts for aircraft, devised a truly radical design which fitted the need. His ‘Projekt BP 20’ was a rocket interceptor to be made mostly using cheap wooden parts, glued and screwed together. Its configuration was extremely simple, having a tube-shaped fuselage, two straight stubby wings and a T-shaped tail. Roll control was by differential use of the rudders on the lower and upper vertical fin (moving one to the left and the other to the right) so the wings required no moving parts. It would use few ‘war-essential’ materials reserved for other aircraft and be easy to build in volume by semi-skilled labor: a BP 20 could be constructed in only about 1,000 man­hours. Moreover, owing to the design’s simplicity most of the parts could be made in small woodworking shops distributed throughout Germany without interfering with aircraft production in factories which were already at peak capacity. Because of its distributed nature, production would also be relatively safe from sudden destruction by enemy bombers.

The BP 20 would be launched straight up while being controlled from the ground, and the pilot would bail out at the end of the flight. That way the pilots would not require training in the most difficult aspects of flying, which are take-off and landing. Bachem proposed to build large numbers of launch platforms around key industrial targets so that his interceptors would deter Allied bombers sufficiently for them to leave those targets alone. The RLM’s response was less than enthusiastic so Bachem showed his plan to Heinrich Himmler, chief of the security forces. Himmler, eager to increase his influence in the Third Reich, agreed to fund the development and placed an order for 150 machines paid with SS funds. Himmler, of course, intended that the interceptors be flown by SS men. By saving Germany from the “bomber menace” he would increase his own power in the Nazi government. Not wanting to be left out, the RLM later placed an order for another 50 interceptors for the Luftwaffe. The highly classified project was assigned top priority and the operational vehicle became the Ba 349, code-name ‘Natter’ (Viper).

Layout of the Bachem Natter.

If flying the Me 163 was a pretty brave thing to do, getting into a Natter should be considered truly heroic. Or rather, suicidal. The flight would start with the wooden contraption standing upright against a 15 meter (50 feet) tall, open-structure launch tower (or even just a modified telephone pole) with three vertical tracks engaging the wingtips and the edge of the ventral fin. The pilot would climb in, lie on his back in a seat angled at 90 degrees, and wait for the bombers to come within range. The entire gantry could turn around its vertical axis to enable the Natter to be oriented correctly depending on the direction the bombers were coming from. On command, the ground crew would take cover and the pilot would test the flight controls. Then he would start the central Walter HWK 109-509A engine (similar to that of the Me 163B) and verify its functionality. Next he would ignite the four solid propellant Schmidding rocket boosters, two strapped to each side. These delivered a total thrust of 47,000 Newton and because the vehicle weighed only 2,200 kg (4,850 pounds) they could readily lift it off the ground. Riding the tower, which provided initial stabilization, the machine would soon build up enough speed for the aerodynamic surfaces to keep it flying straight. The flight controls would remain locked in the neutral position until the solid boosters burned out, some 10 seconds into the flight. The initial acceleration was nearly 2 G, meaning twice as strong as the acceleration of gravity (i. e. the Natter would accelerate upwards about twice as fast as it would fall, because the total thrust was twice its total weight at lift-off). Hence at that moment the pilot would feel three times his normal weight, a combination of one G force of gravity plus the two G of the acceleration. When the strap-on boosters burned out they would be jettisoned by explosive bolts, the flight controls would unlock, and the autopilot would begin to steer to its assigned target using guidance commands received from the ground by radio. The vehicle would continue to climb under power of the Walter engine alone, accelerating at a rate of about 0.7 G to a maximum velocity of 700 to 800 km per hour (435 to 500 miles per hour). It would be guided towards a position in front of the bombers at an altitude of 9 km (30,000 feet), and only then would the pilot take over for the final phase of the attack. During the automatic phase of the flight the pilot was required to hold on to hand grips to prevent him from accidentally pulling on the control column while under the force of acceleration.

Closing in on his victim, the pilot would jettison the plastic nose cone to reveal a battery of missiles in front of the cockpit: either 24 R4M ‘Orkan’ (Hurricane) missiles of 3.5 kg (8.0 pounds) each, or 33 Henschel Hs 217 ‘Fohn’ (Warm Wind) rockets of 2.6 kg (6 pounds) each. Pulling the trigger would fire all of the unguided anti-aircraft missiles at the target in a single devastating salvo. Since the Natter would have little time for the attack, it made more sense to pack all its firepower into a single punch than to use conventional cannon more suitable for repeated precision strikes. Shortly after the missiles were fired, the engine would exhaust its propellant and the pilot would quickly glide at high speed down to an altitude of about 3 km (10,000 ft), where he would jettison the entire nose section, release his safety harness and fold the control column forward, an action that would release a braking parachute from the rear of the vehicle. The pilot would be thrown out by the sudden deceleration and subsequently deploy his own parachute. The tail with the engine, the most precious part of the aircraft, would land under the braking parachute to be refurbished and used again; only the nose section would be lost.

Development commenced with scientists of the Technical University of Aachen calculating the Natter’s aerodynamics using a large analog computer. The Deutsche Versuchsanstalt fur Luftfahrt (DVL) in Braunschweig then tested models in a wind tunnel. The results showed that the Natter would behave “satisfactorily” up to speeds of about Mach 0.95. In the meantime the solid propellant boosters were tested at the Bachem-Werke factory in Waldsee. Due to the high priority given by the SS to the development, less than 4 months after Bachem made his initial design sketches three full sized Natter prototypes were completed.

On 3 November 1944 the Ml (first) prototype, which took off from a trolley, was towed to an altitude of 3 km (10,000 feet) by a Heinkel He 111 bomber. Pilot Erich Klockner made various tests of the control and stability of the machine, discovering it to be rather sensitive and to react pretty violently to small movements of the stick. Due to the plane’s bucking and shaking he could not finish the test flight as planned with a realistic drop of the forward section, bail-out and retrieval of the tail section, so he decided simply to eject the cabin roof and jump out. The roof got caught at the hinge and did not fall away entirely, but Klockner managed to bail out from the side and landed safely by parachute. The Heinkel tow plane tried to land with the pilotless prototype, but without active control and lacking an undercarriage it hit the ground hard, tumbled end over end and was destroyed. Klockner went on to make several flights with the М3, which was fitted with a fixed undercarriage, each time bailing out successfully while the tow plane landed with the complete Natter behind it. The Natter design clearly did fly, but the tests showed that the dynamics of the tow cable and the aerodynamic influence of the fixed undercarriage had adverse effects on its stabihty. A free glide without the undercarriage would be required to unambiguously determine the Natter’s flight characteristics. Klockner refused, convinced that more tests and modifications were needed before such a flight could be made. The SS did not approve of his criticism and he was kicked out of the project.

The SS found another guinea pig, and on 14 February 1945 Luftwaffe test pilot Hans Ziibert took off in M8 towed by an He 111 bomber. Like the Ml, the M8 took off from a jettisoned trolley and once in the air was as aerodynamically ‘clean’ as the envisioned operational Natter. At an altitude of 5.5 km (18,000 feet) Ziibert released himself from the tow plane and pushed the plane into a steep (75 degree) nose dive to gain speed, then leveled off to execute a series of flight control tests. He found that the plane handled well at the attained maximum speed of about 600 km per hour (370 miles per hour) and that its stall velocity was about 200 km per hour (125 miles per hour). As per the test plan he then tried to deploy the braking chute, only to find that the release lever was stuck. Next he tried to eject the nose by activating the explosive bolts that held it to the rest of the vehicle but again nothing happened. It was time to get out: Ziibert ejected the cabin hood, put the plane into a steep climb to bleed off speed and struggled to escape. When just 1,200 meters (3,900 feet) above the ground and flying at 300 km per hour (190 miles per hour) the Natter went into a spiral dive. Ziibert hung on for three full turns, then dived over the left wing, passing beneath the tail unit. He landed safely by parachute but the M8 smashed into the ground at high speed. Of this flight Ziibert reported: “My general impression of the machine is very good and I can describe its flying characteristics as very benign.” The reason for the braking parachute failing to release was that a screw was blocking the release lever. The screw had been inserted in order to prevent inadvertent deployment of the chute on the ground, and the technicians had forgotten to remove it just before flight.

In parallel with these gliding flights a series of unmanned vehicle launches tested the rocket boosters, the Walter motor and the autopilot. Beginning on 18 December 1944, fifteen of these were shot into the sky from the Lager Heuberg military training area near Stetten am kalten Markt. These tests led to the abandonment of the plan to reuse the Walter engine, because it invariably got damaged by the rather hard impact of the parachute landing. The tests also proved that the thrust of the boosters varied by as much as 50% either way, making the stability of the vehicle very unpredictable during its initial boosted ascent.

Preparations on the launch pad for the flight of an unmanned test version of the Natter.

Launch of an unmanned Natter prototype.

By early 1945 Germany had all but lost the power to defend its own airspace and, driven by desperation, the SS ordered a manned Natter launch even though many of the unmanned test flights had ended in crashes and explosions. The SS found a pilot willing to risk his Ufe in Lothar Sieber, a Luftwaffe Second Lieutenant who had been demoted to the rank of Private after drinking alcohol on duty, and who hoped that his flight would restore his previous rank. On 1 March Sieber got into Ba 349A1 number M23 at the Lager Heuberg military area. The booster rockets were ignited and the wooden contraption raced along its launch rail and shot straight up, thereby making Sieber the first person to be launched vertically from the ground by rocket power. He did not have much time to enjoy this accomplishment though, because after climbing about 100 meters (330 feet) the machine suddenly turned over on its back and lost its cockpit cover. Since this cover included the headrest it is likely that the acceleration snapped Sieber’s head back against the fuselage, at least rendering him unconscious and perhaps even snapping his neck. The Natter reached a peak altitude of about 450 meter (1,500 feet) some 15 seconds into the flight, then it dived essentially vertically into the ground. Whether the cover had not been installed correctly or had simply not been sufficiently closed was never discovered. Sieber was posthumously promoted to First Lieutenant. Development and testing continued

US soldiers with a Natter.

using unmanned prototypes but it was clear that the Natter would not be ready for service before the Allies overran Germany. And of course its use would be limited owing to the scarcity of the special propellants required for the Walter engine. Thus no Natter was ever launched against an Allied bomber. After the war, US forces found many Natters in various states of completion. One of those that they took back to America for evaluation is currently awaiting restoration at the National Air and Space Museum’s Steven F. Udvar-Hazy Center close to Washington Dulles International Airport.

A high-fidelity Natter replica is on display at the Fantasy of Flight Museum in Florida. Looking at this crude wooden tube with its small wings, you cannot imagine anyone volunteering to pilot it, to be shot up at close to 800 km per hour (500 miles per hour) to attack a fleet of heavily armed bombers. The Planes of Fame Air

Museum’s Chino location in California has a full scale model that was built by hobbyist George Lucas (not to be confused with the creator of Star Wars), who also made the full-scale model of the Me 163B that is on display in the same museum. In Europe a Ba 349A replica is displayed in the Deutsches Museum in Munich, Germany, featuring realistic colors and markings of one of the unmanned test aircraft. On its horizontal stabilizers there is an authentic-looking text promising a reward to anyone who finds the tail section and returns it to the military, evidently because some units were expected to drift out of the test area while descending on their parachute. Another German museum, the Stettener museum located near the place where the Natters made their test flights, shows a replica of the one flown by Sieber. It is depicted standing against the launch tower with mannequins of Bachem and Sieber in front of it in discussion about the upcoming flight. At the time of writing, a group in Speyer, Germany, is also building a detailed replica of a Natter according to the original plans. This is intended to be flightworthy except for the rocket propulsion, but it is not actually meant ever to take to the sky. Eventually the team hopes to build a small series of ten aircraft.

The Natter was basically a guided surface-to-air missile with the pilot acting as its control system; a job that was soon taken over by electronics in the new air defense missiles that became operational after the war. These were smaller and lighter than a human, did not require training, and were cheap enough not to require retrieval after use. The Ba 349 remains unique as the first, and last, piloted air defense missile. It is interesting to note that the Natter bears similarities to the Space Shuttle in that both were crewed, vertically launched, liquid propellant rocket planes that had jettisonable solid propellant boosters for take-off, with the liquid propellant motors being started and checked (and stopped, if needed) prior to igniting the boosters, at

Natter replica in the Fantasy of Flight Museum in Florida [Rogier Schonenborg].

which moment there was no way to prevent the vehicle from leaving the ground. In 1952 Bachem noted, “within a few months we had to track down, go through and solve numerous problems associated with vertical take-off, problems which the designers of future spacecraft will also have to look at”, and also, “The attainment of great goals is not possible by a single leap, it is the result of an arduous climb up a steep ladder, step by step! Perhaps through our labor we have constructed one rung on that ladder!” Although true, these words appear to impart too much philosophical meaning to what was basically a last-ditch, near-suicidal weapon system.

Erich Bachem remained in Germany after the war and resumed his innocent pre­war business of designing and building camping trailers and motor homes. He joined the business of a neighbor, Erwin Hymer, whose company is still manufacturing recreational vehicles and camping trailers in the same buildings in which Bachem’s rocket interceptors were made. One of Hymer’s popular lines of camping trailers is called ‘Eriba’, Bachem’s nickname as a student derived from ERIch BAchem. You can thus still ride a Bachem, not at transonic speeds but certainly at less risk to your life.

ROCKET PROPELLED LIFTING BODIES

In preparation for the development of a reusable space glider or space shuttle, in the early 1960s NASA started to investigate so-called ‘lifting body’ aircraft. As the name implies, such planes have fuselages shaped to provide all or most of the necessary lift, dispensing with the need for large wings. For a glider or spaceplane returning from orbit such a configuration was thought to be ideal: wings need to be relatively thin, making it hard for them to handle the brutal aerodynamic forces of hypersonic flight and the extreme heat of re-entry, whereas a lifting body can be very robust and have a large volume relative to the surface that is heated up. Keeping a lifting body cool and in one piece is therefore theoretically simpler than preventing protruding wings from melting or being ripped off at hypersonic speeds. A lifting body basically combines the robustness and structural simplicity of a ballistic capsule with the maneuverability, flight range and landing accuracy of an aircraft. The questions to be answered were whether a lifting body was sufficiently controllable at all speeds and could be landed safely.

In 1962 the NASA Flight Research Center at Edwards (now called Dryden Flight Research Center) approved a program to build a very simple, unpowered lifting body prototype for low-speed flight tests on a shoe-string budget of $30,000; equivalent to about $220,000 in 2011. It had to be so lightweight that it could be towed into the air behind a car for the initial take-off and low-speed flights. In this mode it would also be used to train pilots, before progressing to towing to higher altitudes with Dryden’s C-47 transport aircraft and release for gliding trials. The resulting contraption, which looked like a horizontal cone cut in half, was designated the M2-F1 with the ‘M’ referring to ‘Manned’ and ‘F’ indicating it concerned a ‘Flight’ version. However, its unusual shape quickly earned it the nickname ‘Flying Bathtub’.

The M2-Fl’s structure consisted of a tubular steel frame made by Dryden, which was then covered over with a plywood shell by the Briegleg Glider Company, a local glider manufacturer. The fixed undercarriage was taken from a Cessna sports plane. The Uttle aircraft had a maximum take-off weight of about 570 kg (1,250 pounds).

For towing the M2-F1 over the hard, flat surface of Rogers Dry Lake a powerful and fast, but not very expensive car was required. Members of the flight test team bought a Pontiac Catalina convertible with the largest engine available, which was then fitted with a special gearbox and racing slicks by a renowned hot-rod shop near Long Beach. With these modifications the Pontiac could tow the M2-F1 into the air

The M2-F1 in tow behind a C-47 [NASA],

in 30 seconds at a speed of 180 km per hour (110 miles per hour). The first car-tow test run in April 1963 did not go all that well because the M2-F1 started to bounce uncontrollably on its two main wheels the moment that NASA research (and X-15) pilot Milt Thompson raised the nose off the ground. The problem was quickly found to be in the rudder control and was fixed. About 400 successful car-tow tests were made, all with Thompson at the controls. They produced enough flight data about the aircraft to proceed with flights behind the C-47 starting in August of that same year. For this the M2-F1 was equipped with a simple ejection seat as well as a small solid propellant rocket motor in the rear base. If required, this “instant L/D rocket” could provide a thrust of 300 Newton for 10 seconds; just enough to keep the plane in the air for a little bit longer if the pilot were to find himself descending too rapidly just prior to touchdown. The tow plane typically released the M2-F1 at an altitude of 3.7 km (12,000 feet) for a 2 minute glide down to Rogers Dry Lake at a speed of 180 to 190 km per hour (110 to 120 miles per hour). Apart from Thompson, who flew most of the glide tests, several other pilots took the controls of this strange aircraft, among them the famous test pilot Chuck Yeager.

A total of 77 aircraft-tow flights were performed, the success of which convinced NASA and the Air Force of the feasibility of the lifting body concept for horizontal landings of atmospheric entry vehicles. The solid rocket motor was only used once, on the last flight when USAF pilot Captain Jerauld Gentry accidentally rolled the relatively unstable M2-F1 onto its back just after take-off. Flying inverted behind the C-47 a mere 100 meters (300 feet) above the lakebed he released the tow line, finished the barrel roll into level flight, fired the rocket and made a perfect landing. The roll instability was caused by a lack of wingspan.

The success of the M2-F1 encouraged NASA to put some real money into lifting body research and gave rise to both the M2-F2 by NASA Ames Research Center and the HL-10 by NASA Langley Research Center (with ‘HL’ for ‘Horizontal Landing’ and TO’ referring to the design number). Unlike the lightweight M2-F1 glider these new aircraft were all-metal and were fitted with an XLR11 rocket engine (previously used in the X-l series, the D-558-2 and early X-15 missions) for testing their lifting body shapes at high speeds and high altitudes. As with the rocket propelled X-planes the XLR11 was used for a short powered flight phase, after which the plane would glide to a landing. In emergencies the engine could be reignited just before landing, eliminating the need for the solid propellant rocket of the M2-F1.

To be able to attain high speeds and long flight times the rocket propelled lifting bodies were carried to about 14 km (45,000 feet) under the wing of a B-52 and then released at a speed of about 720 km per hour (450 miles per hour). In fact they used the same carrier aircraft as the X-15, whose flight program was running concurrently. Special adapters were designed to enable the lifting bodies to use the wing pylon that was developed to carry the X-15. Both the M2-F2 and the HL-10 were equipped with pressurized cockpits and ejection seats.

The HL-10 and M2-F2 [NASA],

The M2-F2 was built by Northrop and was similar in shape to the M2-F1. It made its first unpowered free flight on 12 July 1966 with Milt Thompson in the cockpit. Another 14 successful glide flights followed and revealed that, just like the M2-F1, the aircraft had a stability problem which often caused it to violently oscillate in roll during the ascent. The last planned unpowered flight in May 1967 ended in disaster when, just prior to landing, Bruce Peterson suffered from a pilot – induced oscillation problem. The situation was similar to that experienced by Scott Crossfield during his first X-15 flight, except that rather than a pitch oscillation the M2-F2’s problem was roll control. With the craft rolling from side to side and also having to avoid a rescue helicopter that was in his way, Peterson fired the XLR11 rocket engine to prolong the landing approach but nevertheless smashed onto the lake bed before the landing gear was fully down and locked. The aircraft skidded

The M2-F3 with test pilot John Manke [NASA].

across the ground in a cloud of dust, rolled over six times and came to rest upside down. Peterson was severely injured; he later recovered but had permanently lost the vision in his right eye. Some of the film footage of the crash was used by the 1970s’ TV series The Six Million Dollar Man. It took three years to rebuild and improve the M2-F2, which was redesignated the M2-F3. The most important modification was the addition of a third, central vertical fin to improve low-speed roll control. NASA pilot Bill Dana made the M2-F3’s first glide flight on 2 June 1970 and found it to possess much better lateral stability and control characteristics than the M2-F2. After only three glide flights the aircraft was taken on its first powered flight on 25

November. The M2-F3 subsequently made a total of 24 flights under rocket thrust, during which it attained a top speed of Mach 1.6 and, on its last flight in December 1972, a maximum altitude of 21.8 km (71,500 feet). This unique vehicle is now hanging in the Smithsonian Air and Space Museum in central Washington D. C.

Northrop also built the HL-10, which made its first glide flight in December 1966 with Bruce Peterson at the controls. Peterson found the plane to be very unstable and only managed to maintain control by keeping the speed up: once again actual flight testing had proven its worth as proof-of-concept of aerodynamics and control theory. The HL-10 was grounded while NASA engineers studied data recorded during the flight, as well as from additional wind tunnel tests. It was found that so – called flow separation at the outboard fins was the culprit: because the air was not flowing over them properly they were ineffective in providing lateral stability. The leading edges of the outboard fins were modified and the ensuing glide tests established that this fix worked. After 11 unpowered flights the first powered flight was made on 23 October 1968 by Jerauld Gentry, the pilot who made the last (and unusually exciting) flight of the M2-F1. During this first powered flight the XLR11 engine malfunctioned shortly after launch, forcing him to jettison the remaining propellant and make an emergency landing on a conveniently located dry lake bed. On 13 November NASA pilot John Manke made the first successful powered flight. The HL-10 was flown a total of 37 times, logging (on different flights) the highest speed and altitude in the entire lifting body program: a top speed of Mach 1.86 and a maximum altitude of 27,440 meters (90,030 feet). Although it had its share of teething problems, pilots eventually found the HL-10 to be more stable and easier to fly than the M2-F3 and in this respect also better than the later X-24A (see below). On its two last flights the XLR11 engine was replaced with three small hydrogen – peroxide engines that provided a continuous low thrust of 4,000 Newton in total during the final approach for landing, reducing the glide angle from 18 down to 6 degrees. However, it was found that this provided few benefits over a completely unpowered glide landing and led to the conclusion that adding low-thrust landing engines to aircraft with relatively low lift over drag ratios didn’t make much sense. It added complexity and weight, offered little assistance to the pilot, and the weak thrust did not enable him to abort a landing and fly around for another try. This HL-10 result later helped engineers to decide not to put any landing engines on the Space Shuttle Orbiter.

In his book Wingless Flight: The Lifting Body Story, HL-10 engineer Dale Reed describes a plan that he proposed for sending this vehicle into orbit. It would require to be fitted with reaction control thrusters for attitude control in space and an ablative heat shield for re-entry. It would be launched unmanned on a Saturn Y moonrocket along with a manned Apollo capsule; the HL-10 would basically take the place of the lunar module in the adapter of the upper stage. Once in orbit, one of the astronauts would make a spacewalk from the Apollo capsule and enter the cockpit of the lifting body. On the first of two such missions the pilot would make in­orbit checks of the vehicle and return to his spacecraft, whereupon the HL-10 would return to Earth automatically. On the second mission an astronaut would actually pilot the vehicle all the way back to Edwards. This very adventurous plan was never

The Northrop HL-10 with flyby of the B-52 carrier plane [NASA],

implemented, although Wernher von Braun was apparently enthusiastic about using his Saturn Y for these missions.

The HL-10 can be found guarding the entrance of NASA Dryden Flight Research Center, mounted on a pedestal as if coming in for a landing. The Six Million Dollar Man also used footage of the HL-10.

The M2-F2 and HL-10 were followed by the joint USAF/NASA X-24A. It was built by the Martin Aircraft Company and looked somewhat like a fat version of the M2-F3 with a curved back, three vertical fins and an XLR11 engine. Jerauld Gentry piloted this “potato with three fins” on its first unpowered flight on 17 April 1969, as well as on its first powered flight on 19 March the next year (it thus flew before the wrecked M2-F2 reappeared as the M2-F3). During its flight test phase this aircraft was flown 28 times, achieving a top speed of Mach 1.6 and a maximum altitude of

21.8 km (71,400 feet).

The Martin Marietta Corporation (which the Martin Aircraft Company became) went on to strip the X-24A down and rebuild it as the X-24B, which looked rather different. Whereas the X-24A was round and fat the X-24B had a triangular ‘double delta’ shape with a flat bottom and pointed nose, and was affectionately called the

The Martin Aircraft X-24A [NASA].

‘Flat Iron’. The double-delta planform meant it had delta wings which incorporated a bend (as on the Space Shuttle). This shape, derived from a study by the Air Force Flight Dynamics Laboratory of possible future re-entry vehicles, resulted in a more stable aircraft with a much better lift over drag ratio owing to its greater area of lift­generating surface. The reuse of much of the X-24A’s equipment and airframe saved the Air Force a lot of money in comparison to what it would have cost to build a new vehicle from scratch.

The first to take the X-24B up (or rather, down) for a glide flight was NASA pilot John Manke on 1 August 1973, and he was also at the controls on the first powered flight on 15 November. During its total of 36 flights the X-24B managed to reach a speed of Mach 1.76 and a maximum altitude of 22.6 km (74,100 feet). The X-24B also made two landings on the main concrete runway of Edwards to demonstrate that accurate runway landings were possible for a lifting body glider with a low lift over drag ratio (it had nose-wheel steering, unlike the X-15 and the other lifting bodies).

In 1975 Bill Dana made the final flight of the X-24B, drawing to a close not only the lifting body test program but also rocket aircraft flying at Edwards in general. For the occasion the team prepared a sign depicting the X-l and the X-24B and the text “End of an era; Sept. 23, 1975; Last rocket flight.” It truly was the end of one of the most interesting periods in aviation history, with rocket planes pushing technology, flight speeds and altitudes to levels that had been mere dreams when the X-l broke the speed of sound almost three decades earlier.

There were various proposals for an X-24C, including one by the Lockheed

The Martin Aircraft X-24B with test pilot Tom McMurtry [NASA].

Skunk Works for an aircraft that would use scramjets (able to function at higher speeds than a ramjet) to reach Mach 8, but in the post-Vietnam era the mihtary had Uttle money to spare and NASA was developing the Space Shuttle. The lifting body program thus ended with the last flight of the X-24B, after which the aircraft found a home in the National Museum of the US Air Force at Wright-Patterson Air Force Base. Although the original X-24A no longer exists, a very similar vehicle was put next to the X-24B in the museum to represent it. It is not a replica, but actually a conversion of a never-flown, jet-powered version of the X-24A lifting body called the SV-5J.

The lifting body program taught NASA invaluable lessons for the Space Shuttle, which it started to develop in the early 1970s. Although it was decided that the Space Shuttle Orbiter would have a relatively conventional fuselage with wings, rather than a lifting body shape, its low lift to drag ratio would produce a similarly steep gliding descent for landing. The lifting body flights showed that accurate and safe landings could be made with such a vehicle, without the need for a means of propulsion. The earher planned jet engines for the landing were discarded, simplifying the design and lowering the vehicle’s weight. The Orbiter went on to routinely land on the runway at Kennedy Space Center, and its pilots never found themselves wishing they had the jet engines available.

In the 1990s the shape of the X-24A returned in the form of the X-38 technology demonstrator that was expected to lead to a Crew Return Vehicle to enable astronauts aboard the International Space Station to return to Earth in an emergency. The X-38 made several unmanned ghde test flights after release from a B – 52 but the program was canceled in 2002. Currently the SpaceDev company is developing the somewhat similar Dream Chaser mini-shuttle partly funded by NASA under the Commercial Orbital Transportation Services program intended to encourage private companies to develop space transportation vehicles for servicing the International Space Station. If introduced, the Dream Chaser lifting-body vehicle will be launched atop an Atlas Y rocket to take crew and cargo into low orbit.

LAST STAND ROCKET PLANES

The need for a revolutionary air defense fighter led to many other German rocket interceptor designs near the end of the war, as well as an even more bewildering array of advanced propeller planes, jet fighters and intercontinental bombers that are beyond the scope of this book. Even limiting the focus to rocket airplanes results in a lengthy list of concepts.

Junkers came up with the EF127 ‘Walli’, a rather whimsical code name for what was to have been a relatively large, horizontal take-off rocket fighter equipped with a retractable tricycle undercarriage (i. e. one with wheels under the wings and the nose), a take-off weight of 2,960 kg (6,530 pounds), a wingspan of 6.7 meters (22 feet) and an armament comprising a pair of MG 151/20 20-mm cannon and a dozen air-to-air rockets. With two solid propellant take-off assist boosters each delivering a thrust of 10,000 Newton and an HWK 105-509C dual-chamber rocket engine it was predicted to be able to climb to an altitude of 10 km (6 miles) in a mere 75 seconds, which was significantly faster than either the Me 163B or the Me 263. Apart from the boosters it had many similarities with the Me 263, but had a more conventional shape with two straight wings and a tail with horizontal stabilizers.

Then there was the Arado Аг E381 minifighter, of which the first design had a length of just 4.7 meters (15 feet), a wingspan of 4.4 meters (14 feet) and a weight of only 1,200 kg (2,650 pounds). It was to have been carried to altitude slung under an Ar 234 jet bomber, a plane that was actually operational in August 1944. Because the E381 was so small and simple, heating and electrical power would be supplied by the host during the ascent. Communication between the E381 pilot and his colleague in the Ar 234 would be via a telephone link. The E381 was to be released at an altitude of about 1 km (0.6 miles) above the enemy bomber formation to execute its attack in a shallow dive at close to 900 km per hour (560 miles per hour), firing either a single MK 108 cannon or air-to-air missiles. The Walter HWK 109-509C dual-chamber engine would subsequently be ignited to climb for a second attack pass. At that point the E381 would dive and glide to the ground unpowered. It would land using a skid, similar to the Me 163. Then the little plane was designed to be easily dismantled into wing, fuselage and tail units that could be manually loaded onto a truck for return to base.

Due to the limited ground clearance of the E381 when suspended under its carrier plane whilst on the ground, its pilot would lie on his stomach in the cramped cockpit and view through a bubble window in the nose. This prone position would also help him to sustain the high G-forces when making sharp maneuvers at high speeds. Pilots in a conventional sitting position could experience tunnel vision, black-outs (loss of vision) and even loss of consciousness when sharply starting a steep ascent or a tight turn because the centrifugal force would push blood into the lower part of their body, depriving the brain of sufficient oxygen. Similarly, when pilots would suddenly push their planes into a dive the negative G-forces would push blood into the upper part of the body, causing a reddening of his vision known as ‘red-out’. These phenomena were much less trouble when the pilot was in a prone, horizontal position, since there was little vertical distance between his upper and lower body, making it easier for the heart to keep pumping sufficient blood to the brain. Also, the prone position led to a more aerodynamic fuselage shape with a smaller frontal area, reducing drag.

The second design of the E381 was slightly larger and had a weight of 1,270 kg (2,790 pounds). What appears to be the Аг E381 III had a length of 5.7 meters (19 feet), a wingspan of 5.1 meters (17 feet) and a weight of 1,500 kg (3,300 pounds). Instead of a single MK 108 cannon, the third version was armed with six RZ-65 air – to-air rockets that would be fired from the leading edges of the wings. But the E381 project never materialized. After the war, the prone pilot position was tested in the UK using a second, experimental cockpit attached to the nose of a Gloster Meteor F8 jet fighter. For safety, the conventional cockpit was also manned. The tests showed that the prone pilot could endure slightly higher G-levels, but this position proved to be very uncomfortable, to lead to vertigo (a sensation of motion when one is actually stationary) and to seriously limit the pilot’s rear view; the latter being a very serious disadvantage in a dogfight. Furthermore, it would be very difficult to devise a good ejection seat escape mechanism for this awkward position: ejecting forward was not an option because the plane would catch up with the pilot and collide with him. After 55 hours of flight testing, the idea was abandoned. The prone position soon became obsolete after the war anyway thanks to special anti-G suits with inflatable bladders in the trousers: when they experienced negative G-forces in a sitting position, these bladders would quickly inflate to firmly press against the abdomen and legs in order to restrict the draining of blood away from the brain.

Arado also proposed to develop the TEW 16/43-13, a low-wing rocket interceptor that had a wingspan of 8.9 meters (29 feet), a Walter HWK 109-509A engine, and an armament of two MG 151/20 20-mm cannon and two MK 108 30-mm cannon set in its nose. The wings and tailplane were moderately swept back, and the pilot would sit in a conventional upright position. The company also devised the TEW 16/43-15, a combined jet/rocket powered variant in which a jet engine was mounted on top of the (lengthened) fuselage.

In his 1929 book Wege zur Raumschiffahrt (Ways to Spaceflight) Hermann Oberth had contemplated a rocket aircraft built like a tank to fly into an enemy air fleet. It could then use conventional gunfire to destroy targeted planes but he suggested that collision would also be an effective means of attack. By 1943 this dramatic concept started to look like a valid idea to stop Allied bombers, leading Lippisch to suggest a ‘ram rocket’. This would be launched vertically using a liquid propellant engine and solid propellant boosters (like the Natter) and be equipped with a sharp steel nose to slice through a bomber without damaging the ram rocket (or its pilot). In November 1944 the Zeppelin works, famous for building giant airships, had the same idea and proposed the ‘Rammjager’ (Rammer Fighter). Taking off from a jettisonable tricycle carriage, their little plane would be towed aloft by a fighter aircraft and be released near the bombers. The pilot would ignite a single solid propellant Schmidding rocket (similar to the Natter boosters) to accelerate to 970 km per hour (600 miles per hour) and launch his 14 R4M rockets. He was then expected to make a second pass and actually ram his plane through the tail section of a bomber. It was calculated that the Rammjager would slice cleanly through without great loss of speed and stabihty, and survive the collision thanks to its armored cockpit and reinforced fuselage and wings. It would then glide back unpowered and land on a retractable skid. By virtue of not having a liquid propellant rocket engine, the Rammjager was even simpler than the Natter. After towed glide flights in January 1945 an order for sixteen pre-production prototypes was placed. However, US bombers destroyed the Zeppelin factory before their construction could commence.

Another rather ludicrous proposal by Zeppelin was for the ‘Fliegende Panzerfaust’ (Flying Armored Fist, or Flying Bazooka). This was to be an aircraft filled with high explosives to ram and blow up an enemy bomber; the pilot was supposed either to eject just before impact or sacrifice himself to ensure an accurate hit. If possible, the plane would also be equipped with a cannon to shoot down other bombers in advance of the final ramming attack. In line with the need for a very simple and cheap design, it would be powered by six solid propellant rocket motors only. The machine would be towed to altitude, for which it was equipped with a hooked nose connecting to the tail of a regular fighter aircraft. It would have been some 6 meters (20 feet) in length with a wingspan of 4.5 meters (15 feet). The project never got any further than a full-scale mockup that was presented to the SS in January 1945.

Then there was the DFS ‘Eber’ (Boar), a tiny rocket fighter that either an Fw 190 propeller fighter or an Me 262 jet fighter would tow using a long pole, then release some 300 meters (1,000 feet) above the bombers. The Eber would engage a target in a gliding dive utilizing either a single Mk 108 cannon or air-to-air rockets, and then ignite two solid propellant motors that would deliver a thrust of 15,000 Newton for 6 seconds to make a second attack in which it would ram a bomber. The prone pilot would be protected by an armored cockpit and use a special spring-dampened shding seat to soften the 100 G deceleration shock that would result from the collision with a large enemy plane. After the final attack, a parachute would pull the pilot and his seat from the cockpit. At sufficiently low speed, he would jettison the seat and land using his own parachute. The airplane itself was expendable.

The fact that the idea of ramming enemy planes was popular near the end of the war reflects a level of panic in German military planning and an increasing fanatical demand for pilots to sacrifice themselves in defense of their doomed motherland. The Sombold So 344 ‘Rammschussjager’ (Ram-shoot Fighter) was another approach to the ramming plane concept. Rather than ramming a bomber itself, this rocket aircraft would carry a 400 kg (880 pound) warhead on its nose and fire it into the middle of a bomber group using a solid rocket motor built into the bomb. The warhead was fitted with four stabilizing fins and a proximity fuse for automatic detonation when close to an enemy plane. Allied bombers flew in tight formations so that the onboard gunners could provide cover to each other’s planes and work together to bring down attacking fighter planes. The explosion of the warhead released by the So 344 was expected to destroy three of four bombers and open the formation sufficiently for other German fighters to engage individual bombers. The So 344 was expected to join this carnage employing a pair of machine guns.

The So 344 was to be powered by either a single Walter HWK 109-509 engine or a number of solid propellant rocket motors, have a wingspan of 5.7 meters (19 feet) and a take-off weight of 1,350 kg (2,980 pounds). Its cockpit was located well behind the wings, just in front of the vertical and horizontal stabilizers. It was designed to be carried into the air on top of another aircraft, to land employing a skid, and then be dismantled into two sections for transportation by truck back to its base.

Messerschmitt also produced designs for simple towed ramming rocket aircraft. The basic design for the Me P.1103 of July 1944 had its pilot lying prone inside an armored cylinder cockpit. After release from a conventional Bf 109 fighter or even an Me 262 jet fighter tow plane, it would attack at 700 km per hour (435 miles per hour) shooting a single MK 108 30-mm cannon before ramming one of the bombers. A parachute would then pull the pilot and his seat out of the aircraft. Another chute would soft-land the reusable assembly consisting of the armored cockpit, the cannon, and the floor-mounted Walter RI-202 ‘cold’ rocket engine (the same as in the RATO pods used on German bombers) for retrieval. The tail section would be lost, but that was to have been only a simple wooden empennage derived from the VI unmanned flying bomb. Another interesting fact about the Me P.1103 is that it was to have a rearward firing rocket launcher to defend itself from Allied fighters. A design for an alternative P.1103 version of September 1944 shows a sitting pilot looking through a conventional bubble canopy. The Me P.1104 was another Messerschmitt design for a simple towed, rocket propelled defensive interceptor. This one would have had an HWK-109-509A rocket engine (as on the Me 163B) and been equipped with a single MK 108 cannon. The total weight of the fully loaded plane was to be 2,540 kg (5,600 pounds), so its rocket engine should have provided a maximum speed of 800 km per hour (500 miles per hour) and a range of some 90 km (60 miles).

All these concepts for small and cheap rocket propelled fighters were consigned to the archives by the Luftwaffe, which was undoubtedly better news for the pilots who would have been required to fly these rickety death traps than it was for the crews of the Allied bombers. However, some other rocket fighter designs did progress a little further through the development process.

The Focke Wulf ‘Volksjager’ (the People’s Fighter; not to be confused with the Heinkel He 162 ‘Volksjager’ jet fighter) was based on the design for the Та 183 jet fighter. It was to be a defense interceptor with a similar role and mode of operation to the Me 163. It also looked a lot like the Komet, with a Walter HWK 109-509A2 and sharply swept wings mounted mid-fuselage which were to be mostly made of wood. The wingspan would be 4.8 meters (16 feet) and the total length a mere 5.3 meters (17 feet). It would take off from a jettisonable dolly, climb to the enemy bombers and attack using two MK 108 30-mm cannon located in the lower fuselage sides, then glide back unpowered and land on a retractable skid. Unlike the Me 163 (but like the Та 183) it had a horizontal stabihzer mounted on the vertical fin to form a ‘T’ shaped tail. With the addition of four solid propellant strap-on boosters, the Volksjager was intended to reach an altitude of 5.9 km (19,400 feet) in just 60 seconds, and 16.5 km (54,100 feet) in 100 seconds. This was a significantly faster climbing speed than the Komet, which did not have boosters. The maximum speed was expected to be about 1,000 km per hour (620 miles per hour). Three aircraft were under construction when the war ended but none ever flew. As was the case for the He 162 jet that was also called the ‘People’s Fighter’, the Focke Wulf was probably meant to be flown by relatively untrained pilots recruited from the Hitlerjugend, the Nazi youth movement. But the He 162 proved too difficult for amateurs to fly, and this would probably also have been the case for the Focke Wulf rocket interceptor.

Another Focke Wulf design was the Та 283, an airplane with a slender fuselage, wings swept back at 45 degrees, and two large ramjet engines. Since ramjets do not work at low speeds, for take-off the aircraft was to have a single Walter HWK 109- 509A rocket engine and about 30 seconds worth of rocket propellant. To prevent the big ramjets from disturbing the airflow over the wings, they were to be mounted on the sharply swept tailplane. The armament was envisaged to comprise two MK 108 cannon. When this concept was judged lacking in performance an improved design was proposed in which the fuselage intended for the Fw 252 jet fighter would have a small jet engine emplaced in the central fuselage, two ramjets on the tailplane and a Walter HWK 109-509A just beneath the tail boom. This design was so preliminary that it didn’t even have a proper designation, but after the war it came to be known as the Fw 252 ‘Super Lorin’ (after the inventor of the ramjet concept, Frenchman Rene Lorin).

Heinkel’s contribution to the mixed bag of radical rocket fighter concepts was the P.1077 ‘Julia’. As designed in August 1944, the wooden Julia would have been 6.98 meters (22.9 feet) long, had straight shoulder-mounted wings with a total span of 4.6 meters (15 feet) and a tail with twin vertical stabilizers. Its propulsion was to have been one Walter HWK 109-509C engine with separate combustion chambers for the initial climb and subsequent cruise, and two booster rockets mounted on either side of the fuselage. It would have had two MK 108 cannon housed in blisters on the sides of the forward fuselage. It was initially envisaged that the pilot would fly in a
prone position but an alternative design was prepared in which he would sit in a conventional manner. Like its Bachem Natter competitor, the Julia would have been launched vertically off the ground, but after the attack the pilot would have landed it on a retractable skid rather than bail out. In September 1944 the RLM ordered 20 Julia prototypes and then two weeks later demanded the production of 300 operational aircraft per month. Nothing came of this, of course. Only towing trials with a full-scale mockup were performed before it was destroyed when the Vienna woodworks was bombed, and the Schaffer company in Linz had time only to start two unpowered prototypes, neither of which was completed.

The DFS 346 of the German Institute for Sailplane Flight was not intended for combat, it was designed purely as an experimental research plane. Its chief designer, Felix Kracht, gave it wings swept back at 45 degrees, a streamlined fuselage with a prone pilot, and an HWK 109-509C rocket engine. It was to be taken to high altitude by a Domier Do 217 bomber and then air-launched, a novel concept which, it was hoped, would save the DFS 346 sufficient propellant (otherwise needed for take-off and ascent) to break the sound barrier. The altitude provided by the carrier plane also resulted in lower aerodynamic drag due to the thinner atmosphere and meant Mach 1 could be reached at a lower absolute flight speed since the speed of sound is lower in the colder high-altitude air. The pilot was in a pressurized section that formed a self-contained escape capsule which could be separated from the plane in an emergency. Stabilized by a small parachute, the capsule would fall to an altitude of about 3 km (10,000 feet) where the air pressure is safe, the Plexiglas nose section would separate and the pilot would slide out and land using his parachute. The unfinished DFS 346 prototype was captured by the Soviets at the end of the war, taken to Russia, rebuilt and actually flown (we will discuss this further in a later chapter).

The concept of air-launching was later adopted in the USA for the world’s first supersonic rocket plane, the post-war X-l. The highly swept wings of the DFS 346 were actually much more advanced than the conventional straight wings of the X-l and make the DFS 346 look more like a modern supersonic fighter than the famous

American rocket plane which relied upon brute rocket power and sturdy wings rather than sophisticated aerodynamics to blast through the sound barrier.

Felix Kracht also designed the DFS 228 rocket propelled reconnaissance aircraft, a fairly conventional sailplane design with long, slender but straight wings spanning 17.6 meters (57.7 feet). It was to have a dry weight of 1,350 kg (9,280 pounds) and a take-off weight of 4,210 kg (2,980 pounds). It would be air-launched from on top of a Do 217, be powered by a Walter rocket motor, and land using a belly-mounted skid. The pilot was to be prone in a pressurized escape capsule. The long wings were designed to enable the plane to achieve a cruise altitude of 24 km (80,000 feet), safe from interception by Allied fighters. Its maximum speed was estimated to be about 900 km per hour (560 miles per hour). The mission profile was for a powered climb followed by a slow, unpowered descending glide, then reigniting the rocket motor to climb back to altitude, and so on until the propellant was finished. The resulting saw­tooth flight pattern that would give the aircraft the relatively long range of 1,050 km (655 miles) also prompted its nickname of ‘Sagefish’ (Sawfish).

Walter designed a new rocket motor for the plane because the requirement for a very streamlined fuselage in combination with weight balance made it necessary to place the motor near the plane’s center of gravity, which required fitting a long thrust tube to the tail. The resulting motor was an elongated version of the single­chamber HWK 109-509A2 named the HWK 109-509D. The DFS built three prototypes: VI, V2 and V3. The DFS 228 VI had a conventional seat but it was shghtly inclined to the rear to accommodate the fuselage streamlining and to assist the pilot in handling high G-loads (a similar idea was introduced in the F-16 fighter jet several decades later). The VI made several unpowered glide flights after being carried to altitude on top of a Do 217, and was later fitted with the HWK 109-509D for ground tests. This prototype was captured by the Americans at the end of the war and in 1946 was sent to Britain for study, but it arrived in very bad condition and was apparently scrapped. The V2 had a cockpit with a prone pilot position and apparently made several glide flights before being damaged in a landing accident. The V3 was never finished. None of these aircraft ever flew under rocket power.

Rather than develop a completely new aircraft, in mid-July 1943 Arado proposed to produce a high-altitude reconnaissance rocket plane by modifying the Ar 234 jet, which had made its first flight in June. In the initial design the two jet engines were to be replaced by two HWK 109-509A rocket engine pods. The resulting Ar 234R ‘Hohenaufklarer’ (High-altitude Scout) would be able to take off by itself, ascend to an altitude of 16.5 km (54,000 feet) and photograph its targets while descending in a shallow glide. It would be equipped with the pressurized cockpit already created for the Ar 234C reconnaissance jet. A later design had a dual-chamber HKW 109-509C built into the tail instead of pods slung under the wings. This version was to be towed to an altitude of 8 km (26,000 feet) by a Heinkel He 177 bomber (a large, long-range bomber then under development) and upon being released it would boost itself up to 18 km (59,000 feet). The Ar 234R would be able to photograph areas some 250 km (155 miles) from its base, being towed 200 km (125 km) towards its target and flying a further 50 km (30 miles) on rocket power. The plane would subsequently glide over its targets, igniting the rocket engine at intervals to maintain sufficient altitude.

Freed from the need to mount engines under the wings, a special highly efficient wing was designed to give the aircraft a glide angle of 1 to 14 (in which it would lose 1 meter of altitude for each 14 meters of horizontal flight), sufficient to enable it to glide the entire 250 km (155 miles) back to base.

Another Ar 234 variant fitted with a rocket engine was actually under construction when the Allies captured the factory in which it was being assembled. It consisted of an Ar 234B fuselage equipped with a new concave-curved swept wing optimized for high-speed flight. It was powered by a pair of BMW 003R engines, each consisting of a BMW 003 turbojet with a BMW 718 liquid propellant rocket engine mounted on top. The fact that the pumps for the rocket propellant were powered by the jet engine resulted in a nicely compact assembly. The rocket engine could deliver an additional 10,000 Newton of thrust for 3 minutes during take-off and ascent. Unfortunately the prototype was scrapped.

The sole surviving Ar 234B can be seen in the National Air and Space Museum’s Steven F. Udvar-Hazy Center near Washington Dulles International Airport. It is the basic jet type with a pair of Walter RI-202 ‘cold’ RATO pods under its wings. The parachute pack intended to retrieve the pods following jettisoning soon after take-off can be clearly seen on these examples.

Another pragmatic design enhanced the standard Me 262 jet fighter (which had a jet engine under each wing) with an additional rocket engine. To test the principle an Me 262 was adapted to accommodate a redesigned HWK 109-509A2 motor with the combustion chamber installed in the tail; a portion of the lower part of the rudder was cut away to make room for the nozzle and the rocket exhaust. This Me 262 C-la ‘Heimatschiitzer Г (Home Defender I) prototype made its first rocket assisted take­off on 27 February 1945. The combined thrust from the two jets and the single rocket reduced the take-off run by at least 200 meters (660 feet) and pushed the plane to an altitude of 8 km (26,000 feet) in about 3 minutes (about half the time required by a standard Me 262 and similar to the Me 163 Komet’s performance). Major Heinz Bar later managed to intercept and shoot down an American P-47 Thunderbolt fighter in the rocket propelled test plane by climbing to about 9 km (30,000 feet) in a little over 3 minutes.

A similar concept was the Me 262 C-lb ‘Heimatschiitzer IF which was provided with two BMW 003R combined jet-rocket engines for boosted thrust. Only a single prototype was built and its only flight with the combined propulsion was made on 26 March 1945. This engine was also to have been mounted on an He 162 ‘Volksjager’ (People’s Fighter), the standard version of which had a single BMW 003 jet engine on its back. However, the creation of this He 162E prototype could not be achieved before the war ended.

Despite the success of the ‘Heimatschiitzer Г it was judged that the rocket engine added too much complexity to the jet fighter, making it more difficult to maintain. In addition, the tanks needed for the less propellant-economic rocket severely reduced the available space for fuel for the jet engines, which limited the range and flight duration of the fighter in comparison to a standard Me 262 (issues that would also plague the post-war mixed-power interceptor designs that we will discuss later). These considerations led to the design of the ‘Heimatschiitzer IIP which had a rocket engine bolted onto the belly of the aircraft and its propellant in drop tanks that would be jettisoned once they were empty so that the plane would not be burdened by their useless weight and aerodynamic drag. The advantages of this arrangement were that it required fewer modifications of the standard Me 262, and the modified Me 262 could take off without the rocket engine if it were not needed. Another plus was that maintenance of the rocket system could be separated from maintenance of the aircraft: a fighter would not be grounded by a malfunctioning rocket engine, but could be quickly fitted with a replacement engine while the faulty unit was taken to the repair shop (an idea which, after the war, would be applied to the French Mirage rocket-motor equipped fighters).

Walter designed a powerful ‘hot’ engine based on his HWK 109-509 series for the ‘Heimatschiitzer IV’. This HWK 109-509 S2 gave a thrust of 20,000 Newton and weighed just 140 kg (310 pounds). The engine was to be mounted on the belly of the plane, just behind the roots of the wings. Two jettisonable tanks would be carried externally on bomb attachment points under the nose, with flexible hoses delivering a total of 1,200 liters of T-Stoff to the Walter motor. The C-Stoff would be carried in the rearmost converted fuselage tank. This was designated the Me 262 C-3 and work on the prototypes started in January 1945. Tests on the Т-Stoff tanks apparently revealed a problem with feeding fuel when the drop tanks were mounted lower than the rocket motor. In April the Allies overran the factory at Jenbach before a single prototype could be completed.

Eugen Sanger’s design for the ‘Silbervogel’ (Silverbird) intercontinental bomber surely ranks as the most ambitious of Nazi Germany’s rocket plane concepts. It was the first, more or less realistic design for an aircraft capable of flying on the edge of space and it is therefore described in more detail in a following chapter.

Germany hoped that its superior rocket and jet airplane technology would counter the vast numbers of conventional planes that were being manufactured by Americans in their secure homeland. Given a bit more time, this might have worked at least for a while and greatly prolonged the war in Europe. The Luftwaffe might have been able to put some really revolutionary aircraft into the skies, and a German rocket aircraft would likely have been the first to exceed the speed of sound. However, by the time the ‘wonder weapon’ airplanes received proper support it was already too late, and in any case the developments were too scattered, rivalry between the military services too disruptive, and the constraints in terms of material and propellant availability too great. Some of the small interceptors relied on Arado jet carrier planes that were not themselves available, and those meant to be towed behind conventional bombers and fighters would have been vulnerable to enemy fighters during the first phase of their mission due to the low speed of the towing operation. Many of the RLM designs now seem to be more the results of desperation and wishful (albeit creative) thinking than the reality of military operations. Nevertheless many post-war airplane designs were strongly influenced by some of the more brilliant German developments, particularly the Me 163 and Me 263.

SHUTTLES

Even before the X-15 took to the air the Air Force, NACA and North American were making plans for an orbital version. This X-15B would be launched using a multi-stage rocket derived from the launch booster of the SM-64 Navaho missile; a project that had just been canceled and had left North American with a warehouse of rocket boosters. But the X-15B was canceled when Project Mercury was approved, a much simpler capsule concept that promised early results in the developing space race with the Soviets. Then the national goal of being first to land a man on the Moon gave rise to the Gemini and Apollo capsule-style spacecraft.

However, the Air Force, regarding a capsule as merely a step on the way to more routine access to space, saw the benefit of a reusable shuttle-type vehicle for manned missions. During the 1950s Werner von Braun had proposed a reusable canard space glider to be launched atop a rocket using two expendable stages. This was explained in Collier’s magazine in 1952, in one of a series of articles on future spaceflight that von Braun wrote with Willy Ley between 1952 and 1954. Collier’s printed 4 milhon copies per issue, so these articles did much to spur enthusiasm for spaceflight in the US. The articles were enlivened by beautifully detailed illustrations by leading space artists, including Chesley Bonestell, that effectively dramatized von Braun’s manned spaceflight development blueprint for the general public. Further publicity came soon afterwards with von Braun presenting a hugely popular three-part Disney television show on the future of space travel, which also featured his designs. At one point von Braun presents his winged spacecraft design: “Now here is my design for a four-stage orbital rocketship. First we would design and build the fourth stage and then tow it into the air to test it as glider. This is the section that must ultimately return the men to the Earth safely.” His ‘Ferry Rocket’ is basically an upper rocket stage with multiple engines and long, slightly swept-back wings, each with an elongated vertical stabilizer mid-way. Large horizontal stabilizers were fitted to the nose, resulting in a canard design. The launcher’s first stage had huge fins as well, not for flying but for counteracting the imbalance caused by the rocket glider’s wings on top of the rocket, as otherwise a slight wind during take-off or buffeting while ascending through the atmosphere would easily blow the whole assembly off course.

By 1959 the Air Force was promoting a new program as the means of performing military manned space missions. Like von Braun’s concept, this ‘Dyna-Soar’ would not be a real rocket plane but a reusable space glider (its name was a contraction of Dynamic Soaring) bolted to the nose of a conventional launch rocket. It would only use its wings during the unpowered descent back through the atmosphere and make a controlled landing near its launch site. There it would be quickly readied for its next launch on a new expendable rocket. In its operational form Dyna-Soar would be able to perform all kinds of missions and even put things into orbit because it would have a cargo bay; it was basically to be a small, early version of the Space Shuttle.

In contrast, Mercury and the later Gemini and Apollo spacecraft were completely single-use; very Uttle of what was launched would come back, and with their ablative heat shields that burned away during re-entry the capsules were not reusable. They also had very little means of maneuvering once they started their ballistic fall back to Earth and at best could be expected to land within a radius of several kilometers of a specific point. Because of this uncertainty in the landing spot, as well as to ensure a soft landing, they had to come down in the ocean, which meant a fleet of search and recovery ships was required. The X-20 pilot would fly his craft back to its airbase, making the return much more economical. Of course a controllable, winged machine was also much more appealing to the Air Force than a ‘spam-in-a-can’ capsule using parachutes. It facilitated a dignified landing on a runway, rather than an inglorious splash into the ocean.

The Air Force forecast numerous versions and missions for the X-20, involving payloads for gathering aerodynamic flight data, satellite inspection, electronic and photographic intelligence, and even dropping nuclear bombs with greater precision than was possible using a balhstic missile! Dyna-Soar was to be a research aircraft, spy plane, orbital bomber and transportation shuttle all in one.

In June 1959 Boeing was awarded the development contract. Boeing’s design was a 5,200 kg (11,400 pounds) delta-winged vehicle with large vertical winglets instead of a more conventional tail for lateral (yaw) control. Most of the internal structure as well as the upper surface was to be made from Rene 41, a ‘super alloy’ that was able to withstand extreme temperatures. However this material would not suffice for the areas that would see the highest temperatures during re-entry, when slamming into the atmosphere at some 28,000 km per hour (17,000 miles per hour), or Mach 28. Capsule spacecraft solved this issue by using expendable ablative heat shields, but as the X-20 was to be a completely reusable space glider its underside would require to be made by placing molybdenum sheets over insulated Rene 41, while its nose-cone was to be made from pure graphite incorporating zirconia rods.

The X-20 would be controlled by a single pilot. Behind him was an equipment bay that could contain either data-collection equipment, reconnaissance equipment, weapons, or seats for up to another four astronauts. The X-20 would be connected to a small rocket stage to enable the craft to shoot itself away from the Titan III booster during launch in case of an abort or, once in space, to change its orbit. At the end of a mission this ‘transition stage’ would fire its main rocket engines against the velocity vector so that the X-20 would fall back to Earth. It would then be jettisoned and the aircraft would descend through the atmosphere and use aerodynamic drag to further slow down (‘aerobraking’). During the initial, high-temperature re-entry, the pilot’s windows would be protected by an opaque heat shield that could be jettisoned once the aerothermodynamic onslaught was over. Because rubber tires would burn during re-entry, the X-20 would land using wire-brush skids made of Rene 41. The Titan III

Diagram of the X20 Dyna-Soar [US Air Force].

launcher would be based on the Titan intercontinental ballistic missile and be fitted with exceptionally large stabilizing fins to compensate for the disturbances caused by the X-20’s wings on top of the assembly during ascent through the atmosphere.

In April 1960 seven astronauts were secretly chosen to fly the X-20, among them (future) X-15 pilots Neil Armstrong, Bill Dana, Pete Knight and Milt Thompson.

But the X-20 Dyna-Soar never made it out of the factory, let alone into orbit. In the early 1960s it was already becoming evident that many of its foreseen missions could be performed sooner and more cheaply by unmanned spacecraft or manned capsules. The high cost and questionable military utility led to the cancellation of the program in December 1963. This made sense at the time in terms of immediate technological and military priorities, but in hindsight it is definitely a pity. Although the X-20 was a vertically-launched reusable glider with some orbital maneuvering capabihty rather than a real rocket plane, it was a logical next step in the evolution of rocket aircraft. The X-15 was a true rocket plane, but suborbital. It could reach orbital altitudes but lacked the propellant to accelerate to orbital speed. With the X – 20 the Air Force was developing the technology needed to fly a plane from orbit back to Earth, with all the aerodynamic and thermodynamic complications, and some new materials capable of withstanding extreme temperatures. Had the X-20 continued, it would have delivered valuable experience that could have made the later Space Shuttle a more economical launch vehicle and perhaps opened the way to fully reusable spaceplanes.

Conceptually, a follow-on to the X-20 could have been to replace the expendable launching rocket with a reusable rocket powered carrier aircraft to create a two-stage rocket plane (similar to the X-15B/Valkyrie combination but with the carrier aircraft able to fly higher and faster than the Valkyrie, and with the secondary vehicle able to

The X-20 Dyna-Soar launched on a Titan III booster [US Air Force].

boost itself into orbit). That would have been considerably simpler than developing a single-stage rocket spaceplane, whilst retaining the benefits of an all-reusable system with (hopefully) aircraft-like operations. Prior to the cancellation of the X-20 there were many outline designs for orbital rocket plane and shuttle-type vehicles, most of them involving multiple stages. There were all kinds of combinations: orbital gliders with or without integrated rocket stages; with expendable or reusable, winged or non-winged stages using either liquid or solid propellants; and with horizontal or vertical take-offs.

Martin offered the very ambitious ‘Astroplane’, a horizontal-take-off, horizontal­landing, single stage spaceplane which, powered by “nuclear magnetohydrodynamic engines”, sounds like something straight out of Star Trek. This intriguing propulsion system would extract nitrogen from the atmosphere, rapidly cool it, then accelerate the resulting liquid using powerful electromagnetic forces generated by an onboard nuclear reactor. The vehicle had a long, slim shape that would have been perfect for low drag at high speed but unsuitable for horizontal runway landings at reasonable speeds. The designers therefore envisaged deployable wings that would be extended at low speeds to provide additional lift. The bat-like airfoils would be composed of rigid ribs with a flexible membrane stretched between them. What would happen if a wing failed to deploy properly and this flying radiation hazard fell out of the sky was obviously something that would have to be worked on a bit.

In general, however, it was understood that without resorting to exotic, far­fetched propulsion systems, a reusable launcher would have to be a multi-stage vehicle. For conventional multi-stage expendable launchers the useful payload that can be placed into orbit typically represents only 3% of the total weight of the rocket that leaves the pad, and around 18% in terms of hardware (i. e. without propellant). A single-stage vehicle cannot shed the weight of empty tanks and no-longer-needed rocket engines on the way up, so its payload is necessarily considerably less than for a multi-stage launcher. The wings, heat shields and control systems that are required to enable a single-stage vehicle to return to Earth can all too easily reduce its payload to zero, or even to negative values implying the vehicle will not even be able to reach orbit. To compensate, Single Stage To Orbit (SSTO) vehicles must carry more propellant per unit of hardware, which leads to larger vehicles. All this makes the development of a single-stage spaceplane with a reasonable payload extremely challenging, expensive and risky, and certainly beyond the technology of the 1960s and 1970s (and indeed beyond today’s technical capabilities; more on this later in this book).

The Martin ‘Astrorocket’ concept studied in the early 1960s therefore consisted of two vertically launched, winged rocket stages mated belly to belly. The task of the larger vehicle was to get its smaller sibling to high altitude and high speed, release it and then glide back to Earth while the second stage continued into orbit. The orbital vehicle would later make a gliding return (very much like the Space Shuttle) and be reunited with the first stage and prepared for another mission. This VTHL (Vertical Take-off and Horizontal Landing) concept would be proposed many times in various forms and by several different companies.

Douglas offered the ‘Astro’ design. This was based on the same idea but with the orbital vehicle mounted on the nose of the carrier booster rather than attached to its belly, and with both vehicles having lifting body configurations.

Lockheed’s ‘Reusable Orbital Carrier’, which was studied at about the same time, also involved two winged rockets but this combination would take off horizontally using an accelerated sled. The orbital vehicle of this HTHL (Horizontal Take-off and Horizontal Landing) launcher would ride on the back of its large carrier stage, which would use jet engines to return to its launch base. Interestingly NASA had stated in the specifications for this carrier stage that it “should offer a potential commercial application in the late 1970s, such as operating the vehicle over global distances for surface-to-surface transport of cargo and personnel”. In other words, it must be able to be converted into a hypersonic, rocket propelled airliner; a kind of super – Concorde similar to that proposed by Max Valier in the 1930s.

Lockheed and North American both had similar concepts for three instead of two winged stages, which meant more complicated operations but less stringent vehicle mass-minimization requirements. A proposed further development of Lockheed’s ‘System ІІГ would involve a giant first stage booster aircraft with ramjet propulsion and was called ‘System IV’ (System I was the Apollo Saturn IB combination as later used on the Apollo 7 mission, while System II would consist of a Saturn IB rocket with a reusable 10-man spaceplane that would also form the basis for the System III and System IV orbital stages).

In the mid-1960s NASA, along with the Department of Defense, adopted a similar phased approach involving a ‘Class ІІГ vehicle based on the Lockheed’s System IV design but with a hypersonic booster aircraft powered by combined turbofan-ramjet-scramjet engines. Such engines would run as regular turbojets at subsonic and low supersonic speeds, and as ramjets at supersonic velocities where the airstream could still be slowed down to subsonic speeds; at hypersonic flying velocities the airflow through the engine would be supersonic and so the engines would go into scramjet mode. A scramjet (meaning ‘supersonic combustion ramjet’) is a ramjet in which the combustion takes place in a supersonic airflow so that the air coming into the engine does not need to be slowed down to subsonic speeds (as is required for ramjets). The big benefit is that the incoming air does not lose useful energy due to deceleration, energy that would otherwise be converted into heat that would require the engine to be actively cooled. The combined engine system NASA envisaged represented an enormous technological challenge: at the time the only existing hybrid jet engine was the J58 of the SR-71 Blackbird, whose turbojet and ramjet modes enabled the aircraft to reach about Mach 3.2. The hypersonic stage of the Class III vehicle would require to fly much faster and its engine would be considerably more complicated. The joint Aeronautics and Astronautics Coordinat­ing Board Subpanel on Reusable Launch Vehicle Technology, formed by NASA and the Department of Defense, concluded that the required technology could not be expected to be operational before 1982. (In fact, it still does not exist today.) Preliminary calculations for the Class III carrier vehicle indicated it would weigh

306,0 kg (675,000 pounds) at liftoff, if required to carry a 132,000 kg (290,000 pound) orbiter plane with a 16,000 kg (35,000 pound) low-Earth-orbit payload. This meant the total liftoff weight would have been about a quarter of that of the Space Shuttle for a payload only about one-third less. Of course the Space Shuttle actually flew whereas this Class III vehicle remained a paper study so we must be wary of such comparisons. Nevertheless, the numbers do indicate the potential mass benefits to be gained by using airbreathing engines.

A concept called ‘Mustard’ (Multi-Unit Space Transport And Recovery Device) was studied by the British Aircraft Corporation (ВАС) in the mid-1960s. It involved three similar winged vehicles that would be launched vertically as a single stack. A number of configurations were examined: a belly-to-belly-to-back sandwich, triangular belly-to-belly, two belly-to-belly and the third inline on top. Two of the vehicles would serve as boosters to put the third one into orbit, with the boosters pumping their remaining propellant into the orbital vehicle to top up its tanks prior to separation. In this way all of the engines could fire simultaneously for the first phase of the flight, yet the orbital shuttle would still initiate its solo flight with a full propellant load. The concept would potentially have enabled the orbiter to reach the Moon, which is a unique capability for a winged reusable design. All three stages

would have flown back to base after their mission, landing horizontally to be readied for the next launch. Around this same time the Warton Division of ВАС also studied several launch vehicle concepts in which a very large hypersonic aircraft carried on its back a small shuttle mounted on top of an expendable rocket. The ‘European Space Transporter’, which originated as the Nord Aviation Mistral and was studied by French and West German aerospace companies, was rather similar; it looked like a giant airbreathing fighter with enormous ramjet intakes and a rocket propelled lifting-body shuttle strapped onto its belly. Dassault’s ‘Aerospace Transporter’ was also based on essentially the same idea, involving an orbital ‘space taxi’ shuttle carried under a turboramjet Mach 4 aircraft that resembled the Concorde. Dropping a rocket vehicle rather than (as envisaged for the X-15A-3) launching it from the back of a carrier aircraft reduces the risk of the shuttle striking its motherplane, but the downside is a longer and more complex undercarriage on the carrier in order to give the shuttle enough clearance above the ground during take-off and aborted landings of the aircraft combination.

In 1967-1968, the US Air Force awarded several study contracts for an ‘Integral Launch and Re-entry Vehicle’ (ILRV) which would consist of a reusable single-stage VTHL that would jettison relatively inexpensive propellant tanks. This represented a compromise between a fully reusable single-stage launch vehicle (which would be large, heavy and extremely challenging and expensive to create) and a fully reusable two-stage vehicle (that would require the development and operation of two separate vehicles). The McDonnell-Douglas ILRV design featured a VTHL lifting body that resembled a steam iron, mated to four jettisonable tanks: two large ones for liquid hydrogen and two smaller ones for liquid oxygen. It would fold out small wings to increase its lift over drag ratio in the final descent and landing. Lockheed’s proposed ‘Starclipper’ was a VTHL lifting body design in which a single integrated A-shaped propellant tank would ‘wrap around’ the reusable lifting body. General Dynamics proposed a ‘Triamese’ solution with three reusable rocket stages which had fold-out wings and jet engines to land using a standard airport runway. The concept did partly satisfy the ILRV concept of a single vehicle design because the three winged stages would have been virtually identical.

The primary mission of all these reusable spaceplane concepts dreamed up in the 1960s was to transport crews to a large Earth orbiting space station. However, other missions such as the launching, inspection, repair and retrieval of satellites were also envisaged. The reusability was expected to translate into very low operating costs: for instance Lockheed claimed that their Starclipper would have a turn-around time (the time necessary to prepare the vehicle for its next mission) of only 24 hours and would reduce the costs of launching cargo into space to less then $100 per kg in 2011 terms. In fact, launching satellites into low orbit currently still costs $10,000 per kg for expendable launchers (and double this for the Space Shuttle when it was retired that year).

By mid-1969 NASA was planning an extremely ambitious and financially rather unrealistic, manned space exploration program to follow up on Apollo. The wish list included space stations, interplanetary ‘space tugs’ and eventually bases on the Moon and Mars. The first task was to build a 12-person space station in orbit by 1975 and to expand this into a 50-person ‘space base’ by 1980. Smaller ‘way-stations’ would then be deployed in geostationary Earth orbit and around the Moon and Mars. Naturally all this infrastructure would require an efficient, dependable and inexpensive means of transportation in the form of a space shuttle.

In a meeting in April 1969 Maxime Faget, the renowned designer of the Mercury capsule and by then director of engineering and development at NASA’s Manned Spacecraft Center, presented a balsa-framed, paper-skinned airplane model that had short, straight wings and a shark-style nose. It looked remarkably similar to Sanger’s Silbervogel concept of the Second World War. When introducing the design, Faget explained, “We’re going to build America’s next spacecraft. It’s going to launch like a spacecraft; it’s going to land like a plane.”

Back in January NASA had awarded four Phase-А study contracts to McDonnell-Douglas, North American Rockwell, Lockheed and General Dynamics to begin the development of the shuttle launch system. Martin Marietta, whose bid had been rejected, decided to participate using its own funds in order not to be left out of what promised to be a very lucrative project. The NASA requirements called for a vehicle able to launch 12 people as well as some 11,300 kg (25,000 pounds) of supplies to a space station in low orbit. Soon these became even more demanding and complex when it was decided that the vehicle must also be capable of launching satellites and interplanetary probes. Then the Air Force demanded that the stated payload capacity be doubled.

NASA had by then decided that the shuttle was going to be a fully reusable YTHL Two Stage To Orbit (TSTO) vehicle, since that was expected to produce the lowest cost per flight and highest payload capability in combination with good operability and mission flexibility. This meant the next generation launch vehicle was not going to be a real single-stage spaceplane but rather a combination of vertically launched winged rocket stages, each capable of gliding back to Earth and making a horizontal, unpowered landing. In an article optimistically titled ‘The Spaceplane That Can Put YOU in Orbit’ in the July 1970 issue of Popular Science, Wernher von Braun (at the time NASA Deputy Associate Administrator) commented on the decision: “It would be ideal, of course, if we could build a single-stage-to-orbit shuttle, which, without shedding any boost rockets or tanks, could fly directly up to orbit and return in one piece to the take-off site for another flight. Although we may well know how to build such a vehicle some day, most studies unfortunately show that with the present state of propulsion and structural technology this objective would be just a shade too ambitious.”

Out of the 120 different concepts studied, five emerged as the most promising. ‘Concept A’ of North American as well as ‘Concept C’ of Lockheed involved a huge winged, vertically launched booster stage carrying a smaller orbital shuttle stage on its back. ‘Concept B’ of McDonnell-Douglas and ‘Concept D’ of General Dynamics both had a winged booster stage and a shuttle fitted belly-to-belly. Martin Marietta’s ‘Concept E’ involved a shuttle vehicle mated to a twin-body winged booster stage. For the orbital elements, North American, General Dynamics and Martin Marietta favored conventional, fuselage-with-wings shapes, whereas McDonnell-Douglas and Lockheed proposed lifting bodies. However, McDonnell-Douglas soon changed their shuttle design to a more conventional shape which would re-enter with folded wings. General Dynamics’ shuttle was based on a similar idea but with retractable switch-blade wings. Not having the wings extended during re-entry would save on thermal protection weight, but of course the extension system would be complicated, heavy, and involve a fair amount of risk (for example if they did not open).

For the ensuing Phase-В step of the project Lockheed teamed up with Boeing to further develop their concept, but did not win a contract. North American Rockwell and General Dynamics did, and joined forces to work on the concept of a North American shuttle stage to be launched on the back of a large winged booster designed by General Dynamics. McDonnell-Douglas and Martin Marietta, the other winning team, jointly studied a concept that was very similar but employed re-entry thermal protection based on metal alloys rather than the sihca tiles favored by North American Rockwell and General Dynamics. Both teams considered two basic orbiter designs (NASA having not expressed a preference either way): one involved Maxime Faget’s design with straight wings and lower re-entry heating but a relatively small cargo capability and a limited cross-range, and the other a delta-winged design with a greater cross-range and a larger cargo bay but higher heat loads. All Phase-B concepts were for a fully reusable launch system.

In addition to the primary Phase-В study contracts, in June 1970 NASA also let three contracts to Grumman/Boeing, Chrysler, and Lockheed to study an ‘Alternate Space Shuttle Concept’ (ASSC). This was intended as a backup plan in case the fully reusable concepts turned out to be too expensive to develop (as would soon prove to be so). The Grumman/Boeing team received the most important contract (which was later upgraded into a full Phase-В contract) for studies of a shuttle with expendable propellant tanks and of a reusable orbiter boosted by existing liquid propellant rocket engines and expendable solid rocket motors. For its ASSC contract, Lockheed further refined its Starclipper concept, which already envisaged drop tanks. The ASSC study results showed that the use of expendable tanks greatly reduced the size and weight of the orbital vehicle as well as the booster vehicle, whilst also significantly lowering the total system’s development costs.

While Phase-В was underway, NASA’s original grand plan involving large space stations, lunar bases and manned missions to Mars evaporated. This left the Space Shuttle “a project searching for a mission”, as critics in the US Congress derided it. NASA and the Air Force then began to focus on the shuttle as a stand-alone project, as a low-cost ‘space truck’ for launching, repairing and retrieving satellites, and for flying all kinds of onboard experiments. Based on what we now know to have been wildly optimistic assumptions, NASA’s plan was for a total of 445 flights during the 10 year period 1979 through 1988 (the Space Shuttle as we know it actually flew only 135 missions during its 30 year lifetime).

In May 1971 it also became clear that the government was not going to allocate sufficient funding to enable NASA to develop a fully reusable Space Shuttle. NASA and its contactors then spent the next 6 months frantically revising their concepts by incorporating expendable propellant tanks, solid propellant rocket boosters, and even modified forms of the first stage of the Saturn Y moonrocket. At the end of 1971 the manned, winged flyback booster options were discarded on the basis of the expected development cost and system complexity (both for development as well as in-service operations). By mid-1972 NASA had finally decided on the general concept for the Space Shuttle as a reusable, winged orbiter with a single expendable propellant tank and two huge solid propellant rocket boosters which would be retrieved by parachute and refurbished for reuse. Based on the expected sizes of future military spy satellites and the orbits they would require, the Orbiter had to have a huge payload bay as well as the ability to put large satellites into polar orbit from Vandenberg Air Force Base in California (from which no Shuttle ever launched, even although a nearly complete launch facility was created there). The Orbiter also required a fairly large cross-range during its descent to Earth, since its landing site in California would be rotating away from under it when returning from a reconnaissance mission involving flying a single polar orbit. Consequently the Orbiter had to be equipped with large delta-wings, and Faget’s straight-wing concept was discarded. In mid-1972 the Phase-C/D contract for the design and construction of the Orbiter was awarded to North American Rockwell. Its Rocketdyne subsidiary would supply the main engines that would burn hydrogen and oxygen, Martin Marietta would supply the external propellant tank and Thiokol would supply the sohd rocket boosters. The concept illustrations of the time show a vehicle very similar to the Space Shuttle we are familiar with. Early in 1974 NASA also decided that the Orbiter would not require jet engines, because the X-24 and other lifting bodies had proven that ‘dead-stick’ glide landings would be sufficiently safe. Discarding the (deployable) jet engines further simplified the design and resulted in considerable weight and volume savings. It did mean that Shuttle pilots had only one chance to land, but the decision was correct because not a single Orbiter ever crashed during landing.

The selected configuration had a major impact on the test flight philosophy. Up to then all crewed launch systems had been unmanned on their maiden flights. For the early Shuttle concept, when it involved a reusable winged booster stage, von Braun said in his aforementioned article that the first stage and the orbiter would each be tested separately. Although the system as a whole would be launched vertically when operational, both winged stages would initially make a series of horizontal take-offs and subsonic flights using their own jet engines. In the next step, each vehicle would make individual vertical take-offs and supersonic flights using their rocket engines. Only after these test flights had been satisfactorily concluded would the orbiter be strapped to the booster and the combination launched into space. This logic could not be applied to the Space Shuttle. The Orbiter was able to make unpowered, subsonic glide tests from the back of a Boeing 747 but the first powered flight simply had to be an all-out launch with two pilots on board because it was not designed to fly in an unmanned role. The Orbiter was not able to take off horizontally since it lacked jet engines. There was no way to flight test the large External Tank and the two Sohd Rocket Boosters separately because the Orbiter’s computers provided the commands. When astronauts John Young and Bob Crippen first flew the Space Shuttle in April 1981 NASA took an enormous risk with a new system that was so radically different from the previous manned capsules (for their later Buran shuttle the Soviets actually flew their orbiter with jet engines installed for flight tests, launched the large Energia carrier rocket separately to verify its performance, and only then launched and landed the entire Buran system unmanned).

The chosen Space Shuttle design was an awkward compromise between mission requirements, technology, costs, schedule, the need for the project to provide jobs all across the US, and the political wish for something ambitious to reassert the nation’s technological leadership. Nevertheless, NASA still believed its partial reusability and great payload capabilities would revolutionize spaceflight. Access to space would be relatively cheap, opening Earth orbit and beyond for all manner of exciting scientific, industrial and even commercial activities. In a speech to the National Space Club on 17 February 1972 NASA Deputy Administrator George Low said that now the great challenge was to develop a “productive Space Shuttle, one that performs as required, can be developed at a reasonable cost, and is economical to operate. If we meet the first two of these objectives, but not the third, we will have developed a white elephant.”

During its 30 year life the Space Shuttle performed an amazing array of missions but it never fulfilled its promise of regular, safe, economic flights into space. Instead of weekly launches NASA managed to fly an average of fewer than five missions per annum. Two of the Shuttle flights have ended in disaster; an accident rate of 1 in 68, which is rather dismal compared to the fewer than two crashes per million flights for commercial airliners in the US. Instead of costing around $40 million per flight as predicted in 1975 (equivalent to about $160 million in 2011), actual costs were closer to $500 million per launch. When also taking into account the development costs and the production costs for the five Orbiters, the actual average cost per flight was well over $1 billion!

During the 1970s NASA claimed the Orbiter’s spacious cargo bay would relax the constraints on the size and weight for its payloads, resulting in lower costs. However in reality the stringent safety constraints imposed on spacecraft and equipment meant to be transported on crewed space vehicles generally resulted in higher development and production costs than when launching on an unmanned expendable rocket.

There are several reasons why the Space Shuttle cost far more to operate and took much longer to ‘turn around’ than expected. An important reason is the maintenance of the Orbiter. For a start it had 35,000 brittle thermal protection tiles, and these had to be individually inspected after every flight and often replaced. Structural elements, instrumentation, and electrical wiring all had to be thoroughly inspected after every flight; a task that is only done periodically for normal aircraft. The Orbiter required a team of some 90 people working more than 1,030 hours in total on maintenance and refurbishment after each mission, costing about $8 million per flight in 2011 prices. Not included in this was the heavy maintenance work on the three very complicated Space Shuttle Main Engines that was done separately from the vehicle. Even though the engines only operated for 8 minutes per flight they were not nearly as reliable as airliner jet engines; they suffered more rapid wear and required a lot of checking and maintenance after each mission. In contrast, jet engines run for hundreds of hours before preventive maintenance is needed. In addition the two Solid Rocket Boosters, which landed in the ocean by parachute and were retrieved by specialized ships, had to be completely disassembled, cleaned and repaired before they could be filled with solid propellant and reassembled for reuse. Most of the things that on a conventional rocket are thrown away, with the Shuttle had to be retrieved, refurbished and than put together again. Only the large External Tank was discarded once the Shuttle had almost reached orbit and left to burn up upon falling back into the atmosphere. But that meant a new one was needed for each flight.

The idea that the Space Shuttle would launch any and all US payloads, whether from NASA, the military or commercial users, never materialized. It was simply too expensive, and it was deemed too risky to have the nation’s access to space depend on a single launch system. To stimulate the diversity of launch systems following the loss of Challenger, President Reagan even decided that commercial satellites would no longer be launched using the Shuttle. This meant a dramatic decline of the number of Shuttle launches relative to the rate advertised in the 1970s (although on the other hand that rate was unattainable). Another important reason for the reduced number of launches required was the increased lifetime of satellites, yielding lower replacement rates than were assumed during the development of the Shuttle. Another mission that was claimed for the Shuttle, retrieving satellites, was undermined by the fact that the Shuttle could not fly high enough to retrieve geostationary communications satellites (potentially the biggest market); it could only reach satellites in low orbit. In any case the retrieval of a malfunctioning satellite was usually more expensive than building a replacement. The relatively low flight rate in itself also increased the cost per flight, because the so-called fixed costs for facilities and personnel had to be shared across fewer missions. This was foreseen by several people even before the Shuttle started flying, as by, for instance, Gregg Easterbrook in the very insightful article ‘Beam Me Out Of This Death Trap, Scotty’ published by the Washington Monthly in 1979.

Roger Launius, former Chief Historian for NASA and now Senior Curator at the Smithsonian Air and Space Museum, has perfectly summarized the Shuttle program: “In 135 missions, with two catastrophic failures, the US Space Shuttle proved itself a vehicle filled with contradictions and inconsistencies. It demonstrated on many occasions remarkable capabilities, but always the cost and complexity of flying the world’s first reusable space transportation system ensured controversy and difference of opinion.”

The Soviets also investigated the development of reusable spaceplanes in the early 1960s. In 1962 the Mikoyan Design Bureau presented its ‘50-50’ concept, so-named since it would have comprised a reusable, air-breathing, hypersonic aircraft carrying a two-stage expendable rocket with a small orbital space glider. A first version of the carrier aircraft, using kerosene as fuel, would have accelerated to Mach 4 prior to releasing the rocket/spaceplane combination at an altitude of about 23 km (14 miles). A variant for the longer term would have reached Mach 6 at 30 km (19 miles) using hydrogen fuel. The orbital spaceplane was to be a lifting body with extendable wings for use during the subsonic part of the return flight. It was officially named the MiG

The 50-50 spaceplane system [NASA].

MiG 105-11 prototype.

105 ‘Spiral’ but unofficially was the ‘Lapot’ (meaning ‘flat shoe’) for its somewhat awkward appearance. The MiG 105 would only have been able to accommodate a single cosmonaut-pilot, housed in an emergency escape capsule that could return to Earth independently even after being ejected in orbit.

The first flight of the complete 50-50 system was planned for 1977, and a group of cosmonaut-pilots started training in 1965 to fly test models and eventually the real spaceplane. But it proved difficult to maintain financial and political support because it was expensive, the technology was difficult to master and the lengthy development did not promise the quick results the Kremlin preferred. In 1973 the

The Buran shuttle landing after its only mission in space.

cosmonaut team was disbanded and in 1976 the seriously underfunded project was finally halted. The large 50-50 carrier aircraft was never built, but a turbojet-powered prototype of the MiG 105 for subsonic tests flew eight times between 1976 and 1979, both taking off under its own power and being dropped from a Tupolev Tu-95 bomber. Today this MiG 105-11 test vehicle languishes in a muddy field at the Monino Soviet Air Force Museum outside Moscow.

Despite the 50-50 project’s demise the flight test program of the MiG 105 was continued to collect data for the new but less ambitious ‘Buran’ project. The Buran (Russian for ‘Snowstorm’) was the Soviet equivalent of the US Space Shuttle. It was developed purely to keep up with the US in technology and capability, and the Buran orbiter ended up looking remarkably similar to its American competitor. But unlike the Space Shuttle it did not use its own rocket engines for launch, it was mounted on the side of a giant Energia rocket. The Buran made only one, completely automatic, orbital flight without crew in 1988 and then the financial problems of the crumbling Soviet Union killed both the Buran and Energia projects.

The only Buran vehicle flown in space was destroyed in 2002 when the roof of its hangar collapsed due to poor maintenance, but a decrepit ground-test prototype is an attraction in a Moscow park. The atmospheric flight and landing test prototype with jet engines for a runway take-off found a more dignified home in the Technical Museum Speyer in Germany.

Being similar to the Space Shuttle, it is very unlikely that the Buran could have lowered launch costs relative to those of reliable expendable Russian launchers like Soyuz and Proton. In fact, the Russians regarded the optimistic Space Shuttle flight cost figures that NASA published during the 1970s as misinformation to disguise the Shuttle’s real purpose as an orbital bomber and “space pirate ship” for destroying or abducting Soviet satellites.

In the 1979 James Bond movie Moonraker, highjackers steal a Space Shuttle Orbiter during a transfer flight on top of its Boeing 747 carrier. They ignite its main engines and fly off, with the rocket exhaust blowing up the 747 (in reality the Orbiter was of course only transported with empty tanks for its maneuvering thrusters, and could not carry propellant for its main engines). From 1988 until 1991 the Russians briefly worked on a shuttle that would do something similar, without the destruction of its carrier. A concept called MAKS (Russian abbreviation for ‘Multipurpose Aerospace System’) involved launching a fairly small shuttle mated to a large expendable propellant tank from atop a giant, subsonic Antonov An-225 airplane (which had already been built for transporting the Buran orbiter). The standard version of the MAKS shuttle would have had a crew of two and a payload of 6,600

Artistic impression of the MAKS system and mission.

Full-scale mockup of the MAKS shuttle [NPO Molniya].

kg (14,500 pound) to low orbit. It was supposed to reduce the cost of transporting materials into orbit by a factor of ten. But the collapse of the Soviet Union and the ensuing poor Russian economy killed this project as well. In June 2010 Russia nevertheless announced that it was considering reviving the MAKS program.

In the early 1980s the US Air Force studied a very similar concept. It was initially called the ‘Space Sortie Vehicle’, then the ‘Air Launched Sortie Vehicle’, and finally the ‘Air Force Sortie Space System’ (AFSSS). The carrier was to be a souped-up version of the modified Boeing 747 used to transport Space Shuttle Orbiters. Several companies came up with designs based on the initial specification which involved a lifting-body mini-shuttle about 15 meters (50 feet) in length, either unmanned or with a single pilot, and powered by RL-10 rocket engines whose liquid oxygen and liquid hydrogen propellants would be in large external tanks that would be discarded when empty. Some consideration was given to wrapping these expendable tanks around the shuttle in order to create an aerodynamic assembly that would be capable of a lifting ascent, meaning generating lift to help it attain altitude after release from its carrier (in which case it would have been a real rocket plane). Rather than having its shuttle take off gently from a horizontal flying carrier (as was envisaged for MAKS) the Air Force Rocket Propulsion Laboratory had something more spectacular and effective in mind: the 747, normally not an aerobatic aircraft, would have the thrust of its jet engines augmented by the installation of afterburners: liquid hydrogen from tanks on the Boeing (also used for topping up the propellant tanks of the mini­shuttle shortly prior to launch) would be injected into the hot exhaust of the four otherwise standard turbojet engines to produce a massive increase in power of up to 400%. This would enable the giant airliner to zoom up at a 60 degree angle to reach a launch altitude of 15 to 17 km (50,000 to 55,000 feet). An alternative idea was to install a single Space Shuttle Main Engine or a cluster of RL-10 rocket engines in the tail of the 747. When standing on ‘alert status’, this rapid response system was to facilitate a flyover of any point on Earth within 75 minutes of the moment the 747 started to taxi. The shuttle was also to deliver small payloads into orbit, rendezvous with satellites or space stations, and fly “low altitude penetration of target area” missions to drop bombs before reigniting the engines to regain altitude and return to its base. As the cryogenic propellants would boil off whilst standing on alert, constant replenishment from tanks on the ground would have been required to keep the system ready for take off at a moment’s notice. This project never progressed beyond the preliminary design stage, in part because it was judged too expensive but primarily because there was no urgent need for it.

The French space agency (CNES) and the European Space Agency worked on a small, manned space shuttle named Hermes. The concept was similar to that of the X-20 Dyna-Soar, with a small space glider launched on top of a European Ariane 5 rocket. The project was approved in November 1987 but canceled in 1992 when it became apparent that neither the cost nor performance goals could be achieved. The Ariane 5 development continued as a conventional, expendable launch vehicle and is now very successful in the geostationary satellite market.

The canceled Hermes shuttle with its expendable Resource Module attached [ESA],

X-34 on the tarmac [NASA].

In the US, work on a successor for the Space Shuttle has not been very successful. During the 1990s NASA and prime contractor Orbital Sciences worked on the X-34, an unpiloted, experimental rocket plane powered by an inexpensive, non-reusable ‘Fastrac’ engine running on RP-1 kerosene and liquid oxygen. The X-34 was to test reusable launch vehicle technology. Like the X-15 it would have been dropped from a carrier airplane, but would have been able to reach Mach 8. But NASA canceled it in 2001 after the company refused to incorporate significant design changes without additional funding.

The most ambitious reusable launcher test project, NASA’s X-33 developed by Lockheed Martin, involved a suborbital, single-stage, unpiloted VTHL vehicle with a wedge-shaped lifting-body. It was to lift off vertically without making use of the lift generated by its shape, fly at Mach 15 and then land horizontally Uke an airplane. It was to be powered by a ‘linear aerospike’ engine that consisted of a series of small rocket motors along the outside edge of a wedge-shaped protrusion. The aerospike is essentially an inside-out bell-shaped rocket nozzle in which the ‘unwrapped’ bell (or ramp) serves as the inner wall of a virtual nozzle along which the expanding hot gas flow produces thrust. The other side of the nozzle is effectively being formed by the outside air. The advantage is that the expansion of the rocket exhaust automatically adjusts itself to the ambient pressure of the atmosphere, preventing thrust losses due to underexpansion or overexpansion. While a conventional rocket nozzle can only be optimized for a single altitude, and hence only one point in a rocket’s trajectory, an aerospike engine runs efficiently at all altitudes as well as in the vacuum of space.

Normal Bell-Nozzle Linear Aerospike

Rocket Engine Rocket Engine

Comparison of a conventional rocket nozzle and a linear aerospike [NASA],

Sadly the X-33 project was scrubbed in 2001 owing to major problems with the development of this aerospike engine and with the lightweight composite-material hydrogen tanks (which required complex shapes to fit the lifting-body curves). The cost of the project exceeded the $1.2 billion budget limit even before any test flights could be made. The X-33 was to have led to the development by Lockheed Martin of the operational single-stage reusable launch vehicle named ‘Venture Star’. However, it would probably have been very difficult to scale up the X-33 test vehicle without putting on too much weight, which (as explained earlier) is a frequent problem in the design of reusable single-stage launchers.

NASA’s Orbital Space Plane program to develop a crew transportation vehicle for the International Space Station was initiated in 2002. Four competing concepts from different industries emerged, three of which involved mini-shuttle designs and one a capsule spacecraft, all of which were to be launched on top of an expendable rocket. But by 2004 they had been superseded by the Orion Multi-Purpose Crew Vehicle, an Apollo-style capsule that is still under development.

In April 2010 the Air Force finally launched a small robotic demonstrator shuttle on top of an Atlas V rocket. The payload and operations of this X-37 ‘Orbital Test Vehicle’ were classified, but after 7 months in low orbit it made a gliding return. A second X-37 was launched in March 2011. The X-37 was intended to be carried into orbit inside the Space Shuttle cargo bay, but once it was realized that a Shuttle flight

Artist impression of the X-33 [NASA],

would be uneconomic and moreover that the Shuttle would be retired in 2011, it was redesigned for an expendable launcher and in order to prevent its wings steering the rocket off course the mini-shuttle was covered by an aerodynamic shroud. The X-37, which was developed by Boeing, would appear to be a test vehicle for an operational military, reusable, robotic spacecraft rather than a sub-scale precursor for a crewed shuttle system.

The Space Shuttle taught us that to really lower the price of transporting people and cargo into space, we require a fully reusable launcher that is easy to maintain. Ideally, it would be a single integrated vehicle without expendable tanks or boosters that require retrieval and refurbishment. It should return to its launch site to preclude complicated and expensive transportation; if the Orbiter landed anywhere other than at Kennedy Space Center it had to be mated with a specially equipped Boeing 747, flown to Florida, then de-mated from its carrier. Instead of thousands of fragile heat resistant tiles, a limited number of readily replaceable metallic shingles ought to be employed. The propellants should be non-toxic, safe and relatively easy to handle to avoid complicated tanking and propulsion system maintenance procedures (although the various rocket planes have yielded a lot of experience in handling dangerous liquids such as hydrogen peroxide). Future reusable rocket planes may carry computers and sensors that constantly check the health of all subsystems and components in flight, both to warn the crew/flight operators of any problems during a mission and to make it easier for the turn-around team to determine when and what kind of maintenance is required. The reusable rocket engines should last longer than the Space Shuttle Main Engines, require less maintenance, and be easier to repair. The RS-25 engines of the Space Shuttle can only be operated for about 10 minutes before major maintenance, which involves time-consuming (and hence expensive) tasks and the replacement of a lot of equipment. In contrast, jet engines as used in modern airliners can operate for months of accumulated flight time with only very limited checking and maintenance. Ideally, a future space plane would have some kind of combined rocket/jet engine that can use oxygen from the atmosphere while flying at relatively low altitudes. This would mean less onboard propellant, smaller tanks, and therefore a smaller, Ughter vehicle. However, such engines tend to be complex, which potentially makes them hard to maintain.

Non-German wartime rocket fighters

“Make everything as simple as possible, but not simpler” – Albert Einstein

Also during the Second World War the Japanese and the Russians were actively pursuing rocket and rocket aircraft technology. In both cases this was to make up for ineffective conventional air power, but for the Japanese this necessity grew towards the end of the war whereas for the Russians the need was much more urgent during the disastrous early years of the German invasion. The accomplishments of both of these countries have been largely overshadowed by the well-known developments in Germany but are nevertheless impressive. However, as with many of the German concepts, the rush to get rocket aircraft with spectacular performance into operation led to hasty designs that lacked many of the refinements required to make the aircraft safe and of military value. Uniquely, the Japanese created a rocket vehicle that was actually intended not to be safe: a manned suicide missile. The pilots of some of the planned German rocket planes would have had little chance of surviving a mission but at least they were not specifically required to die.

Rather than losing themselves in complex technological adventures, the US and the British instead focused on the mass production and overwhelming deployment of conventional aircraft. This proved to be a devastatingly successful strategy, but it left them initially lagging considerably behind in the new military field of rocketry and rocket planes.

Future spaceplanes

“Flying can never be a success until it ceases to be an adventure. ” – Sir Alan

Cobham, aviation pioneer

It does not require a leap of imagination to see that aircraft are a more economic and practical means of transportation than the ballistic rocket launchers that we are currently using. In the 1960s, orbital rocket planes with airliner-like characteristics were therefore generally expected soon to render expendable rockets obsolete, and also to lead to cost reductions of several orders of magnitude: where the flight of an expendable launcher has the cost of building a new vehicle as its price starting point, a reusable spaceplane ideally would only incur costs for propellant, maintenance and flight operations. But the availability of existing, relatively mature ballistic missile technology, the limited market for launching satellites (currently about 70 flights per annum worldwide), and the major investments and risks associated with spaceplane development have resulted in the world’s launch vehicles remaining fully expendable (with the notable exception of the partly reusable but operationally very complicated Space Shuttle, which has now been retired). As a result, for the last few decades spaceplanes have always been rather futuristic concepts, doubtless sure to supersede expendable rockets but not just yet. Launching things into space has thus remained extremely expensive and only affordable for government space agencies and several commercial applications, primarily telecommunications. As we shall see though, this is not for a lack spaceplane concepts and projects.

JAPAN: TOO LITTLE TOO LATE

Just like its axis partner, Japan was seeking a ‘wonder weapon’ that could counter the overwhelming power of the AlUed forces. When Japanese military attaches first saw the Me 163 on a visit to Peenemiinde West in 1943 they were mightily impressed and recognized in the revolutionary aircraft a means of halting the expected onslaught of American bombers. The attaches had seen the devastation bombing had caused in Germany and knew that soon Japan would be facing a similar fate. The high-flying Boeing B-29 Superfortress bomber, already in production, would surely soon darken the skies over Tokyo. Still struggling to develop turbo­superchargers to enable their conventional propeller airplanes to reach the altitude at which the B-29 would cruise, Japan was desperate to find an alternative defense measure (turbo-superchargers compress the thin air at high altitude, so that sufficient oxygen gets into an aircraft’s piston engine for proper combustion).

Commander Eiichi Iwaya (who went on to play a crucial role in this story) saw a Komet demonstration at the Rechlin airfield in April 1944, then wrote in his diary: “The roar, and the blue-green flame from the Walter motor, with its immense 1,500 kg of thrust, was evidence that German technology was still ahve here, even if the combat situation was steadily getting worse.”

In early 1943 the Japanese had negotiated licences to manufacture the Me 163B and its engine, although this did not come cheap: the rights and information to build the HWK 109-509A rocket motor alone cost them 20 million Reichsmark, which is equivalent to something like $100 million today. The Japanese were allowed to study the aircraft’s production in Germany, as well as the operational procedures of the Luftwaffe. Documentation on the Komet was sent to Japan by the German submarine U-511, which left Lorient in occupied France on 10 May 1943. It was then put into service with the Japanese navy under the name RO-500. To enable Japan to build its own forms of the aircraft, Germany later agrees to supply complete blueprints for the Me 163B and the HWK 109-509A, as well as a complete Komet, two sets of sub­assemblies and components, and three complete rocket engines.

This equipment and documentation is loaded onto two Japanese submarines, one of which leaves the German harbor of Kiel on 30 March 1944 and the other leaves from Lorient just over a fortnight later. The first, RO-501, is sunk in the mid­Atlantic by the destroyer USS Francis M. Robinson. The second boat, the 1-29, reaches the harbor at Singapore. Soon thereafter, Allied intelligence intercepts a message from Berlin to Tokyo that lists all the strategic cargo carried by the 1-29. Before leaving Singapore the 1-29 commits the mistake of radioing a detailed itinerary for the final part of its journey to Japan; the message is intercepted and decoded by US Navy’s Fleet Radio Unit. The Navy sends three submarines to hunt the 1-29 and on 26 July the USS Sawfish finds the enemy boat running on the surface near the Philippines. The Navy submarine launches four torpedoes: three hit and sink the 1-29. With all the Me 163 parts and plans on the ocean floor, the Japanese would not have received any of the material sent from Germany in 1944 were it not for a Japanese naval mission member who left the 1-29 in Singapore soon after it docked. Unaware that the 1-29 is doomed by sloppy communications security, Commander Iwaya flies to Japan with a briefcase containing only twenty pages of the design manual, a photo of the Me 163B and another of its wing, a document describing the production and handling of the dangerous propellants, and data for several types of valves used on the plane. It is by no means sufficient to build a copy of the Komet and its advanced rocket engine, but this is all that reaches Tokyo.

For the Japanese aeronautical engineers the scarce information, together with what they received from the U-511 the previous year and radio telegraph communications with the air ministry in Berlin, actually turns out to be sufficient to develop their own forms of the Komet. The project is set up as a joint effort by the Imperial Japanese Army Air Service and the Navy Air Service, but they argue about how to proceed. The Army proposes to develop a new, completely Japanese rocket interceptor that can carry more propellant than the Me 163B in order to increase the duration of its powered flight. The Navy seems to better understand the urgency of Japan’s gloomy military situation, and proposes to stick as closely as possible to the already proven design of the German Me 163B. The Navy Air Service wins the dispute, and in July 1944 specifications are issued. Aircraft manufacturer Mitsubishi Jukogyo KK wins the contract to develop and produce two models of the new plane: the J8M1 ‘Syusui’ (Autumn Water) for the Navy and the almost identical Ki-200 for the Army.

However, the Army secretly decides to develop its own concept, independently of Mitsubishi, at its aero technical institute Rikugun Kokugijitsu Kenkyujo at Tachikawa (as in Germany there is considerable rivalry between the different military services, even although by now the desperate situation of the war leaves little time for such a divergence of effort). This Ki-202 is to be a better plane than the Me 163B, the J8M1 and the Ki-200, but it never leaves the drawing board. It was to have had a stretched fuselage to carry more propellant and used a KR20/Toku-Ro 3 dual­chamber rocket engine similar to the HWK 109-509C, with the large chamber and nozzle producing 20,000 Newton of thrust for take-off and climb, and the smaller one 4,000 Newton for cruise flight.

Work on the J8M1 and Ki-200 rocket plane versions quickly gets underway with Mitsubishi manufacturing the Japanese form of the HWK 109-509A engine, which is known variously as the KR10 and the Toku-Ro 2, and joining forces with Nissan and Fuji to develop the airframe. The Naval Air Technical Arsenal in Yokosuka develops the MXY8 glider ‘Akigusa’ (Autumn Grass), which will initially be used to study the handling characteristics of the Syusui and later to train its pilots. On 8 December, Lieutenant-Commander Toyohiko Inuzuka makes the first flight in an MXY8 glider after being towed into the air from Hyakurigahara airfield, and finds that it closely matches the described handling characteristics of the German Komet. Two additional gliders are made in Yokosuka, one of which is delivered to the Army for evaluation at its own aerotechnical institute.

The resulting J8M1 rocket plane looks very similar to the Komet (as intended) but it has a take-off weight some 430 kg (940 pounds) lighter due to a reduced propellant volume, less ammunition, and the deletion of the armored cockpit glass (the lack of armor protection for pilots and engines was a common feature of Japanese fighter aircraft, resulting in a weight reduction and hence increased agility at the cost of a higher vulnerability to enemy bullets). However, the weight reduction does not fully compensate for the fact that the KR10 engine produces less thrust than the original Walter engine: 14,700 instead of 17,000 Newton. The Syusui will therefore not be as fast as the Komet and will have a slower rate of climb. Nevertheless, its top speed of 900 km per hour (560 miles per hour) will still be more than sufficient to outrun any Allied propeller fighter aircraft, and its rate of climb of 48 meters per second (156 feet per second) is still phenomenal. The German Komet could achieve 960 km per hour (600 miles per hour) and had a rate of climb of 61 meters per second (199 feet per second). The distinctive power-generation propeller of the Komet is omitted from the J8M1, which instead has a longer nose section housing a battery. It is

The Japanese J8M rocket interceptor.

armed with two 30-mm Type 5 cannon that can each spit out 500 rounds per minute. A J8M2 is planned that will differ only in that it sacrifices one cannon for a small increase in the propellant capacity for slightly longer endurance. The Army’s Ki-200 is very similar to the J8M1, the most important difference being that it is equipped with two 20-mm Ho-5 cannon or two 30-mm Ho-155 cannon, each of which can fire as many as 600 rounds per minute.

A production plan is put together that should lead to having at least 3,600 rocket interceptors in operation by March 1946. The first J8M1 prototype is used for load testing on the ground. The next two are for flight testing, and on 8 January 1945 one of these is towed into the air by a Nakajima B6N1 (Allied designation ‘Jill’) bomber from Hyakurigahara airfield. The aim is to test the low-speed aerodynamics, so the plane has no engine or propellant. Water is used as ballast to obtain a realistic total weight and mass balance. The test shows that the design is very good for gliding and should handle well under rocket power at high speeds.

Development of the engine is not going well. The first KR10 prototype explodes immediately upon being started, as does a modified engine known as the KR12 (the KR12 design does not offer any real advantages over the KR10 and its development is halted). Since the Japanese engineers have little experience with liquid propellant rocket engines and have only a limited amount of design and production information on the German technology, they are having difficulty designing the equivalent of the Walter engine and especially the small, high-speed turbopump. The resulting delays mean that by mid-1945 the engine is still not available and the J8M1 still cannot be flight tested under power. Time is running out because the Allied forces are virtually banging on the door of the Japanese home islands. Captain Shibata, commander of the Navy air group which is to be the first to operate the J8M1, tries to speed up the development by agreeing with the development team that the engine will be deemed ready for flight if it can operate for at least 2 minutes without failures; desperation is clearly becoming a driving factor in the plane’s development.

In the meantime, another submarine is dispatched from Germany to deliver Komet documentation and equipment to Japan. Also on board are Messerschmitt engineers Rolf von Chlingensperg and Riclef Schomerus. The U-864 leaves Bergen in Norway on 5 February 1945 but a couple of days out is obliged to return due to trouble with one of its two diesel engines. On the way back her periscope is spotted by a British submarine, HMS Venturer, which has been dispatched to intercept the U-864 and its cargo in response to the interception of German radio transmissions. On 9 February the submerged Venturer fires four torpedoes in a spread pattern at the U-864, which crash dives but suffers a hit by one torpedo and breaks in two. With it the last load of Komet equipment sent to Japan disappears into the depths.

The date for the first Syusui powered flight slips further when another engine prototype blows up. In addition, relocating the KR10 and Syusui development teams lest they be bombed by B-29s results in even more delays. Only in June 1945 does the engine meet the 2-minute thrust requirement. In fact the KR10 development team working in the Yamakita factory runs an engine for 4 minutes. The Mitsubishi J8M1 group at the Matsumoto research center runs another engine for 3 minutes. The striped pattern in the exhaust flame caused by the shock waves in the supersonic gas flow leads the engineers to dub the thrust plume the “tail of the tiger”. Unpowered glide tests of one of the Syusui prototypes with an engine installed, and tests running the engine within the plane’s fuselage, are quickly organized and successfully completed. On 7 July the first J8M1 with an engine of doubtful trustworthiness finally stands ready at Yokoku airfield for its first flight under rocket power. Following the procedure established for the Komet, Lieutenant Commander Toyohiko Inuzuka rolls 320 meters (1,050 feet) down the runway and takes to the air after only 11 seconds, successfully jettisoning the dolly. He then flies horizontally to gain speed prior to climbing at a 45 degree angle. All is well up to this point, but at an altitude of some 350 meters (1,150 feet) the engine sputters, puffs black smoke and quits. The speed of the plane carries it up a further 150 meters (500 feet) whereupon Inuzuka levels off, dumps the remaining propellant and banks to the right intending to glide back to the airfield. However, the maneuver makes the plane lose speed at an alarming rate and causes it to drift off in the direction of a small building. Inuzuka pulls the nose up in a desperate attempt to avoid it but nevertheless clips the side of the structure. The aircraft comes down in a terrible crash. Inuzuka is extracted from the wreck severely injured, and dies shortly after.

It was soon realized why the engine had cut out. For the test flight the propellant tanks had been only half-filled for safety reasons and when Inuzuka started his steep climb the liquids sloshed to the back of the tanks. But the feeds to the engine were at the front of the tanks. This deprived the engine of propellant. The reason for the feed points being at the front of the tanks was that during actual combat operations it was expected that the Syusui would climb above the enemy bombers and then attack in a powered dive. Such propellant as was left in the tanks would then slosh forward, and this had prompted the designers to put the feed lines there. The incompatibility of this system with a powered climb instead of a dive with half-filled tanks had not been noticed before the test flight. It is decided that the propellant supply system from the tanks to the KR10 must be modified, and in the meantime all powered

flight testing is stopped. While the crash investigations are underway, two new KRIOs blow up on the test stand indicating that the engine still has other issues in need of resolution.

However, less than a month after the disastrous test flight the first atomic bomb is dropped on Hiroshima. Another incinerates Nagasaki several days later. In response, Japan surrenders unconditionally.

Component production for the new airplanes had already begun in preparation for mass production of J8Mls and Ki-200s. After the three prototypes, four machines had been produced (one of them the first Ki-200). Training courses for Army and Navy pilots were also being organized using the Ku-53, an engineless glider with the same configuration and flight characteristics as the actual plane. However, even more than in Germany, the revolutionary rocket interceptor came too late to make a difference and was never used in combat.

Only two examples of the J8M1 survive today. One is on display at the Planes of Fame Museum in Chino, California. It is one of two aircraft taken to the US aboard the USS Barnes in November 1945 and which, after evaluations, were sold for scrap. One was apparently turned into pots and pans but 19-year-old Ed Maloney found the other one in a southern California storage yard. The owner of the facility thought it was some kind of boat but Maloney recognized it for what it was and bought it for the cost of its unpaid storage charges. It became the first plane in the museum that he was planning and is now the Planes of Fame Museum. Another Syusui fuselage was discovered in 1961 in a cave in the Yokosuka area south of Tokyo, badly damaged and incomplete. Until 1999 it was on display at a Japanese Air Force Base near Gifu, then it was restored and completed with replica parts by Mitsubishi, whose archives contain 80% of the original blueprints (additional information for the restoration was obtained by studying the Planes of Fame Museum example). This plane can now be viewed at the company’s Komaki Plant Museum, bearing its original bright yellow-green paint.

Towards the end of the war the Japanese Navy were also working on a completely home-grown rocket attack aircraft called the Mizuno ‘Shinryu’ (Divine Dragon). The project started as a fairly conventional-looking design for a simple kamikaze glider that could be launched from the shore using a trio of 1,300 Newton Toku-Ro Type 1 solid propellant rockets with a 10 second burn time. This plane was to crash into and thereby destroy Allied ships, or even tanks if these managed to get onto the beaches of Japan. A prototype for the glider was tested without the rocket engines, and these flights showed that the rocket propelled version could be expected to be difficult to fly. But experienced and well-trained pilots were too valuable to sacrifice in suicide attacks. A revised design was therefore proposed for a nimble attack aircraft powered by four 1,500 Newton thrust Toku-Ro Type 2 solid propellant rockets burning for 30 seconds. Armed with eight unguided air-to-ground rockets it would be able to attack ships and tanks, or even intercept B-29 bombers at a top speed of 300 km per hour (190 miles per hour) without the need for a suicidal collision. The Mizuno Shinryu was a canard design with large swept wings, small vertical stabilizer wings on the nose, and a vertical tail fin; the rocket boosters were to be fitted inside the tail part of the fuselage.

As explained earlier, the vertical stabilizers behind the wings of a conventional airplane push the tail down and compensate for the tendency of the main wings to push the nose down. An obvious disadvantage of this balancing technique is that the vertical stabilizers effectively provide negative lift, which has to be compensated by additional lift from the main wings. On a classical canard design the stabilizers are put in front of the wings, creating balance by pushing the nose up rather than the tail down; both the wings and the horizontal stabilizers provide positive lift, resulting an aerodynamically more optimal design. However if the plane pitches up, the angle of attack on the canard stabilizers increases and this gives them more lift, which in turn makes the plane’s nose rise even faster. A canard airplane can thus be rather unstable in pitch. In the hands of a skilled pilot this translates into high maneuverability but for an inexperienced pilot tends to produce a crash. There are several other pros and cons regarding canard airplanes and different effects depending upon the location of the center of gravity relative to the center of pressure (lift), but it is interesting that a number of highly maneuverable modern jet fighters have shapes remarkably similar to the Shinryu; notably the Eurofighter Typhoon, the Sukhoi Su-30 and the Dassault Rafale.

To enable it to attack B-29 bombers flying at high altitude a pressurized cockpit was proposed for the Shinryu, but a pressure suit for the pilot in combination with an unpressurised cockpit was also possible. The plane would take off with the help of a two-wheeled jettisonable dolly, and it would land using fixed skids under the wings and nose. It seems that other ways of getting the plane into the air were considered, likely involving towing or carrying by other aircraft in order to extend the range and preserve the rocket motors for the actual attack (as was proposed for several German rocket interceptors). Although some sources claim the vehicle was also designed to be used for kamikaze attacks with a warhead fitted into the nose, the complexity of the aircraft, its innovative aerodynamics for high maneuverability, and the presence of landing skids make this improbable. The plane never even reached the prototype stage before Japan surrendered, and even the earlier glider design never flew under power due to problems in developing the required rocket motors.

The only Japanese rocket airplane that actually did see action near the end of the war was the Yokosuka MXY-7 Type 11, which was more of a manned suicide anti­ship missile than a plane. It had a torpedo-shaped fuselage fitted with small, straight wooden wings and a horizontal wooden stabilizer that had a vertical fin at each end; there was also one experimental version built, the Type 21, that had thin steel wings manufactured by Nakajima instead of the standard wooden wings. The cockpit was positioned behind the wings and just behind the 1,200 kg (2,650 pound) bomb which occupied most of the fuselage. The pilot was protected by armor plating beneath as well as behind his seat because it was expected that the plane would encounter anti­aircraft fire from ships as well as from interceptor fighters. Instrumentation inside the cockpit provided the bare minimum of information required for the short flight into oblivion. Five fuses where installed to ensure the warhead would go off after impact. At least one of these was expected to be triggered by the impact shock, then detonate the bomb 1.5 seconds later so that the explosion would occur inside the target ship and cause maximum damage.

An Ohka suicide missile found by US soldiers.

The kamikaze piloted bomb was carried partly inside the modified, doorless bomb bay of a Mitsubishi G4M (‘Betty’) bomber, and dropped within striking range of its target (interestingly, the later X-l in the US would start its mission in a very similar manner, also with the pilot entering the rocket plane inside the bomber shortly prior to the drop). The pilot would start by gliding towards his target and then ignite a trio of Type 4 Model 1 Mark 20 solid propellant rocket motors, each delivering a thrust of 2,600 Newton. He could choose to fire the motors sequentially or simultaneously depending on the range and speed required. In a sharp dive firing the rockets together in combination with gravity could smash the aircraft into a ship at about 930 km per hour (580 miles per hour). This tremendous velocity made it virtually impossible for the ship to aim its anti-aircraft guns and shoot the little plane down; something the gunners often succeeded in when attacked by much slower, conventional kamikaze planes.

The Japanese called their kamikaze weapon the ‘Ohka’ (Cherry Blossom) but the Americans referred to it as the ‘Baka’ (Idiot). The plane was conceived by Ensign Mitsuo Ohta, a transport pilot of the Japanese navy who made the first design aided by professor Taichiro Ogawa and students of the Aeronautical Research Institute at the University of Tokyo. Within weeks of contacting the university, Ohta was able to send plans to the Naval Air Technical Arsenal in Yokosuka complete with drawings, wind tunnel model test results and performance estimates. The Navy was sufficiently impressed to tell the Yokosuka engineers of its First Naval Air Technical Bureau in

Ohka dropped by a Betty bomber.

August 1944 to develop the design into an operational machine. The first variant, and the only that was put into service, was the Type 11. As it would not need to take off by itself, land or fly at low speeds, its wings were kept very small to minimize drag and thereby maximize attack speed. In part because of this, the maximum range of the rocket propelled Ohka when dropped from an altitude of 6 to 8 km (20,000 to

27,0 feet) was only 36 km (23 miles). The slow and vulnerable transport bombers laden with their heavy Ohkas were therefore obliged to fly close to the targets (which often included well-defended aircraft carriers, themselves prize targets) before they could release their Ohkas. Many bombers were shot down by defending fighters long before they could get near enough to the enemy fleet to deploy their Ohka.

Solid propellant rocket motors are simple, cheap and expendable, and therefore a natural choice for a single-mission kamikaze plane. However, the disadvantage of the short range led to several Ohka proposals powered by jet engines for longer flights. None of these alternative designs could be put into operation before the war ended.

Unmanned tests of unpowered and powered prototypes were followed by the first manned Ohka flight on 31 October 1944. On that day Lieutenant Kazutoshi Nagano straps into the prototype of the Ohka K-l trainer, a version that had water tanks in the nose and tail instead of a bomb and rocket motors. For this test it has been equipped with two small solid propellant rocket boosters, one under each wing. Nagano is dropped by a Betty carrier plane at an altitude of 3.5 km (11,500 feet), pursues a stable glide for a few minutes and then fires the two motors. Immediately the machine begins to yaw, so Nagano quickly jettisons both rockets and manages to find a stable glide position once more. It is later found that the two rockets had not yielded the same amount of thrust and their positions on the wings caused the stronger rocket to attempt to turn the plane around its vertical axis (a similar problem had plagued the German Natter). Shortly prior to landing Nagano drains the water tanks in order to reduce the plane’s weight and make it possible to fly and land at a relatively low speed on skids fitted beneath the fuselage and the wings (the operational Ohkas would of course not have an undercarriage, since they were not supposed to come back). Other than during its brief moment under rocket power the airplane handled well. It is decided not to use wing-mounted rocket motors anymore, and only equip the Type 11 with three in the tail, very close to the centerline so that any difference in thrust between the boosters will have little effect on the control of the vehicle. Subsequent test flights established how the Ohka should be operated. After being released from the bomber, the Ohka pilot would enter a shallow glide at a speed between 370 and 450 km per hour (230 and 280 miles per hour). Between 8 and 12 km (5 and 7 miles) from the target, and at an altitude of about 3.5 km (11,500 feet), he would ignite all three rocket motors and accelerate to a speed of 650 km per hour (400 miles per hour), then put his machine into a 50 degree dive to scream down at 930 km per hour (580 miles per hour), at the last moment pulling up the nose in order to hit the targeted ship at the waterline.

A navy flight unit was set up to operate the Ohka. Soon nicknamed the ‘Thunder God Corps’ it drew hundreds of volunteering pilots in spite of the nonexistent career prospects. After rejecting those who were married, were only sons, had too important family responsibilities, or were simply too old, some 600 remained. They trained first with a conventional Mitsubishi A6M ‘Zero’ fighter, practicing the attack profile with the engine off. Several pilots were given some flight instruction in one of the MXY7 prototypes of the K-l two-seat trainer, but most were only able to rehearse using an Ohka while it sat on the ground.

It appears that some 751 Ohka Type 11 aircraft were built at two production sites but only a small number were deployed against the Allied fleet before the war ended, with poor results. The first time they are used is on 21 March 1945. Sixteen Betty bombers carrying Ohkas and two Bettys to provide navigation and observation are sent to attack US Navy Task Group 58, which includes the aircraft carriers Hornet, Bennington, Wasp and Belleau Wood. The bombers were to have been escorted by a force of 55 Zero fighters but owing to technical problems 25 of these either did not take off or had to turn back. Some 113 km (70 miles) from their target the planes are intercepted by 16 F6F Hellcat fighters. The Bettys immediately jettison their Ohkas, sending the pilots to watery graves without even a chance to impart damage on the enemy. All the Bettys are shot down and only 15 of the escorting Zeros make it back to base. On 1 April six Betty/Ohka combinations try again, attacking the US fleet off Okinawa. This time the bombers are able to approach close enough to their targets, and one Ohka completes a successful attack on the battleship West Virginia, causing moderate damage to one of its gun turrets. Three cargo ships are also hit by suicide aircraft but these may have been conventional kamikaze planes rather than Ohkas. The Bettys are all shot down. Eleven days later nine Bettys with Ohkas again attack the US fleet off Okinawa. One Ohka plunges onto the destroyer Mannert L. Abele, causing an explosion that rips the ship apart. The Abele becomes the first warship to be sunk by a kamikaze rocket plane, demonstrating the vulnerability of a ship to an accurately guided rocket missile flying at high speed. Another Ohka aiming for USS Jeffers is hit by anti-aircraft fire from the destroyer and blows up only 45 meters (148 feet) from the ship, imparting extensive damage. A pair of Ohkas target the destroyer Stanly and one hits it just above the waterline. However, the plane’s explosive charge punches right through the ship and explodes only after emerging from the other side of the hull, causing little damage. The other Ohka narrowly misses the ship and falls into the sea. Only one Betty survives the mission.

Further attacks on 14 April (with seven Ohkas), 16 April (six Ohkas) and 28 April (a night attack with four Ohkas) fail to produce any Ohka hits and most of the Betty carriers are shot down. On 4 May the Japanese have better luck when one of seven Ohkas sent against the US fleet near Okinawa hits the bridge of the destroyer Shea and causes extensive damage and casualties. The minesweeper Gayety is damaged by a near-miss of another Ohka. Again the price for the Japanese is high, as all but one Betty is lost (in addition to all Ohkas and their pilots). On 11 May one of the four Ohkas sent out hits the destroyer Hugh W. Hadley and causes such extensive damage and flooding that the vessel is deemed to be beyond repair. But this proves to be the final Ohka success, as the attacks on 25 May (eleven Ohkas, with most returning to base owing to bad weather) and 22 June (with six Ohkas, two of the Bettys making it home) are ineffective. Initially presuming the Ohka to be just a new type of anti-ship bomb, the Allies learn of its true nature only after capturing some of the machines on Okinawa in June 1945.

Deployed in greater numbers, the Ohka might have played a more significant role in the war but the few successes do little to stop the mighty US fleet. These attacks do show how difficult it is to stop a rocket propelled missile, and that a single hit can severely damage or even sink a large warship. The post-war development of anti-ship missiles was rapid but the kamikaze pilots were superseded by electronic guidance and the rockets were launched from fast attack jets, not lumbering bombers like the Betty whose crews had also been effectively flying suicide missions.

In an artificial cave set behind the main buildings of Kenchoji Zen Temple in the ancient Japanese capital of Kamakure there is a monument to remember the Ohka missions. A steel plaque lists all of the Ohka pilots as well as the crews of the Betty bombers who died in the first ever (and hopefully final) kamikaze attacks using a rocket plane. Another plaque in the cave tells the Ohka story, albeit from a rather nationalistic Japanese perspective. The final part of the engraved text reads: “.. .Ohka attacks together with special attacks by Zero fighters carrying bombs were made repeatedly. That heroic battle tactic made American officers and men tremble

with fear. This monument to the Jinrai warriors honors those pure and excellent young men who, without regard for their own sacrifice, courageously went to their place of death for their homeland and fellow countrymen.”

Many Ohka Type 11 have survived and are on display at museums in the US, UK and Japan. The only remaining Type 22 jet-propelled version is at the National Air and Space Museum’s Steven F. Udvar-Hazy Center, which also has a dual-cockpit trainer that seems to have been intended for preparing pilots for land-based launches, where Ohka’s would have taken off with the help of a rail launch cart equipped with two solid propellant rocket boosters.

Japan also experimented with rocket boosters to assist aircraft take off. They were applied to the Nakajima ‘Kitsuka’, a Japanese version of the Me 262 jet fighter that suffered from underperforming jet engines. It was hoped that the additional power of jettisonable rocket boosters would limit the otherwise very long take-off run of this plane. On the second test flight of the first prototype, four solid rocket boosters with a thrust of 8,000 Newton each were installed. However, they had not been set at the correct angle. Rather than adjust them, which would take too much time, the thrust of each booster was halved in the expectation that at such low thrust the misalignments would not cause a significant disturbance to the balance of the plane. On 11 August 1945, after a delay of one day owing to the high level of activity of enemy aircraft in the vicinity, pilot Lieutenant-Commander Susumu Takaoka climbs into the cockpit, has the engines started and then taxies onto the runway where he stops, extends the wing flaps for additional lift at take-off and opens the throttles of the jet engines to build up thrust prior to releasing the brakes. Four seconds into the take-off run he ignites the four boosters and promptly finds himself in serious trouble. The sudden thrust of the four downrated boosters forces the nose of the plane up and makes the tail slam down onto the runway. He pushes the stick forward but it doesn’t help. The boosters burn for 9 seconds with the plane essentially out of control. Just one second before the units bum out, the plane’s elevators suddenly take effect and slam the nose down hard. Takaoka decides to abort the flight, but his brakes have little effect. He mns off the mnway, the undercarriage collapses upon encountering a drainage ditch, and the plane slides to a standstill on its belly. The damage is severe, not only to the landing gear but more importantly to the engines slung under the wings. It is likely that the misalignment of the boosters was the cause of the problems. The Kitsuka never flew again because Japan surrendered several days after this aborted test flight and work on the project halted.

Rocket boosters were also envisaged to help the egg-shaped Kayaba ‘Katsuodori’ get up to take-off speed. This was to be a fighter plane powered by a ramjet engine. As explained earlier, a ramjet is a jet engine without a rotating compressor or turbine in which the air is instead compressed by the speed of the airplane and the shape of the air intake (in other words, the air is rammed into the engine as the plane flies through the atmosphere, increasing its pressure sufficiently for proper combustion and effective thrust). Owing to the lack of moving parts the design of a ramjet is relatively simple, is more reliable than a gas turbine engine, and ought to require less maintenance. By drawing oxygen from the air it can ran for much longer than a rocket engine on the same amount of propellant. But for the ram effect to compress the air sufficiently for the engine to start to function, the plane must already be flying at a speed of at least Mach 0.3. Hence the engine could not be used for take-off. To get the Katsuodori up to speed, four solid propellant rocket boosters were to be mounted on the side of the fuselage beneath the wing roots, in pairs, one above the other. During the horizontal take-off run on an ejectable wheeled dolly the rockets would be fired in pairs, one on each side of the plane, with each lasting 5 seconds. After the second pair burned out the plane’s speed would be sufficient for the ramjet to operate and all of the boosters would be jettisoned. But the project was shelved in 1943, probably in part due to the danger of using multiple solid propellant boosters: they cannot be stopped and if one misfires or has a lower thrust than its partners then the plane can quickly lurch out of control (recall that the German Luftwaffe used liquid propellant Walter rocket pods rather than solid propellant boosters to help their heavy bombers take off).

As in Germany, near the end of the war Japan also had a simple rocket aircraft for ramming purposes under development. Like the Zeppelin ‘Rammjager’, its pilot was to ram his rocket powered plane into an enemy bomber, then glide back for a landing (followed by another hair-raising ramming mission in the same machine until either it or he were lost). But unhke the German machine it was not armed. It would have been accelerated by four of the same solid propellant boosters as used by the Ohka. While the Ohka had only three motors and was laden with a massive warhead, four rockets with a combined thrust of 11,000 Newton would probably have been able to drive the light ramming plane to a speed of over Mach 0.9. The concept remained a paper study but if this plane had taken to the air its test pilot would likely have found himself in serious trouble since the Japanese had virtually no knowledge of transonic aerodynamics. The plane had swept wings but it is not clear whether the designers understood the benefits of such wings at transonic speeds or whether they introduced this shape merely to provide an angled edge to cut more easily through the tail of an enemy plane. It is not known whether the Japanese rammer was to be towed into the air like its German counterpart or be launched from the ground.

The US had no appreciation of how far Japanese jet and rocket plane technology had advanced until after the surrender, when they got access to the aircraft factories, many of which were hidden in tunnels in the mountains, and discovered the fleet of advanced airplanes that Japan had been busy building in preparation for the defense of their home islands. Had Japan started its advanced projects a bit earlier, and had the US been forced to invade Japan itself by conventional military means rather than forcing a surrender by dropping atomic bombs, the US ships and planes would have been met by a variety of jet and rocket planes against which they would have had little defense.