UK AND USA

While engineers in Germany, Russia and Japan were busy building experimental rocket propelled interceptors and designing concepts for even more advanced rocket aircraft, very little work was done on this subject in the United States and the United Kingdom. The success of Allied conventional fighter planes in gaining air superiority over European and Japanese territories gave no incentive to investigate the potential of rocket planes.

The first rocket research to receive financial assistance from the US government was the development of solid propellant RATO (Rocket Assisted Take-Off) units for aircraft by the Rocket Research Group of the Guggenheim Aeronautical Laboratory at the California Institute of Technology (GALCIT). On 12 August 1941 a tiny Ercoupe sports plane piloted by Captain Homer A. Boushey Jr., was fitted with such a solid propellant booster and launched from March Field in California. The booster burned for 12 seconds and gave a thrust of only about 130 Newton. In a later test the RATO unit exploded during level flight. The Ercoupe made a safe landing, but there was clearly something not entirely right with the propellant. On 16 August, Boushey nevertheless took off in the Ercoupe with six RATOs firing. The next step was to get the plane airborne by rocket thrust alone, and this was achieved on 23 August. The propeller was removed and 12 RATO units were fitted. The little plane was towed to a speed of about 40 km per hour (25 miles per hour) by a truck and then the rockets were ignited. Although only 11 units actually fired, the Ercoupe left the ground and reached an altitude of about 6 meters (20 feet).

After these flight tests the team discovered that RATO units tended to explode if they were stored for several days instead of being used immediately after production. The propellant grain shrank and caused cracks and openings to develop between the propellant and the casing, and these caused sudden destructive surges in the internal pressure. Once it became clear that this problem could only be solved by using a new type of propellant, the team developed an innovative solid propellant which was a paste created by mixing black gunpowder with common road asphalt. Its mechanical properties were much more stable under various storage conditions than those of the earher powder propellant. Another major advantage of this composite propellant was that it could be cast into a predetermined shape, allowing propellant grains with pre-programmed thrust-over-time profiles (more or less equivalent to throttling a liquid propellant engine). This provided the basis for the sohd propellants for all later large solid propellant rocket motors, including those on the Space Shuttle.

Based on the new propellant (called GALCIT 53) the team managed to deliver on a Navy contract for 100 RATO units capable of prolonged storage in hot deserts as well as arctic conditions and then delivering a thrust of 900 Newton for 8 seconds. Shortly thereafter, production of operational units for the Navy began at the Aerojet

Take-off of America’s first RATO-equipped airplane on August 12, 1941 [NASA-JPL].

Engineering Corporation, a company set up by the GALCIT rocket research team for the commercial exploitation of their work.

Surprisingly, the only real American rocket aircraft under development during the Second World War was not an interceptor such as the German Me 163 or Japanese Syusui, nor even an experimental research aircraft like the Russian Florov 4303, but more like the rather desperate German and Japanese back-against-the-wall, last- stand designs for ramming aircraft. In 1942 John K. Northrop, the famous aircraft designer with a fascination for ‘flying wings’, came up with the idea for a fighter which would be sufficiently sturdy that it could slice right through an enemy bomber. His ‘Flying Ram’ was a tailless flying wing built like a knife, with a reinforced leading edge over most of its span and no vulnerable air intakes. Northrop intended it to be powered by an Aerojet XCALR-2000A-1 ‘Rotojet’ liquid propellant rocket engine (which did not yet exist) delivering a thrust of 9,000 Newton. Its take-off was to be assisted by a pair of 5,000 Newton thrust solid rocket boosters which would be dropped once airborne. The engine would run on mono-ethylaniline fuel and red fuming nitric acid oxidizer; a combination that we would not nowadays consider suitable for a manned military aircraft because it is rather toxic. Moreover this fuel would be especially corrosive to the innovative magnesium alloy structure which was to make the aircraft especially sturdy and resistant to damage. Northrop wanted the pilot to lie prone in the cockpit, in the expectation that this would enable him to survive the violent collision with an enemy plane. Moreover, this would make the flying wing much flatter so that the 8.5 meter (28 feet) wingspan would, seen from the front, present a minimum silhouette that would be difficult to hit by gunners in the targeted bomber and also enable it to more easily slice through the bomber.

Northrop managed to interest the US Army Air Forces (USAAF, forerunner of the US Air Force) in the project although at that time there was no obvious requirement for such a radical defense against enemy bombers. Perhaps intelligence forewarning of the secret long-range bomber developments underway in Germany was behind the support for this wild idea. In January 1943 the USAAF issued the Northrop company a contract for three rocket propelled prototypes under the designation XP-79, but in March it was decided to equip the third prototype with a pair of Westinghouse 19-B turbojets as the XP-79B. Similar to the development logic implemented in Germany, Japan and Russia, ghder test vehicles were built to verify the aerodynamics of the aircraft design. Two prototypes (designated MX-334) were pure gliders but the third (designated MX-324) was fitted with an Aerojet XCAL-200 rocket engine that used mono-ethylaniline and red fuming nitric acid. Its thrust of 900 Newton was rather puny compared to the 17,000 Newton of the engine that was at that time propelling the Me 163B in Germany, and a clear indication of how far US rocketry was lagging behind the developments in Germany, Russia and Japan. The airframes of the gliders consisted of a center section of metal tubing covered with plywood, wooden wings, and a fixed tricycle undercarriage.

Flight tests of the MX-334 glider, towed into the air by a P-38 Lightning fighter, showed the flying wing to be rather dangerously unstable even after the addition of a simple vertical fin that was held in place using metal cables. On one flight, the glider got caught in the propeller wash of the tow plane just after release, which caused it to suddenly pitch up, stall and enter a spin. Test pilot Harry Crosby managed to recover from the spin but ended up flying inverted. Finding himself lying on the roof of the cockpit unable to reach the controls, he managed to open the hatch and parachute to safety. The MX-324 was tested at Harper Dry Lake in the Mojave Desert of southern CaUfornia, where secret airplanes by both the Hughes and the Northrop companies were tested. On 20 June 1944 ground tests of the rocket motor were started, followed by taxiing tests with Crosby at the controls. On 5 July the engine and the plane were deemed flight-ready. He eased himself into a prone position in the cramped cockpit with his head in a sling to enable him to look ahead through the large windshield. In front of him he saw the P-38 that was going to tow him to release altitude. The two planes took off and climbed up to 2.5 km (8,000 feet), where Crosby triggered the towline release, then braced himself as he pressed the engine ignition button on the control stick. The thrust was very modest but still resulted in an acceleration of 0.08 G due to the plane’s low total mass of about 1,130 kg (2,500 pounds). When the engine ran out of propellant after 4 minutes, Crosby glided the plane down to a gentle landing on the dry lake. Thus the MX-324 became the first true US rocket propelled aircraft to fly (fully five years after Germany’s He 176). Several more flights were conducted, some equipped with transmitters that sent flight test data to ground-based recorders: an early use of telemetry that would

MX-324 at Harper Dry Lake.

eventually enable test engineers to monitor in real time how an airplane prototype was performing.

The actual XP-79 rocket plane was never built. Delays in the development of the complicated Rotojet rocket engine, which could never be made to work at full scale, eventually led the USAAF to cancel the XP-79. The development of the jet-powered XP-79B continued. On 12 September 1945 Crosby finally took the XP-79B up from Mojave’s Rogers Dry Lake (later to become famous as Edwards Air Force Base). All was well for about 15 minutes, then the plane suddenly entered a spin from which he could not recover. Crosby failed to bail out and was killed when the plane struck the desert floor. The magnesium alloy structure was almost completely consumed by the resulting fire. After this disaster the USAAF decided to abandon the project. Flying wings like the MX-334 and the XP-79 were signature designs of Northrop and had many advantages over more conventional aircraft shapes, but they proved difficult to fly. Only when sophisticated control electronics became available did a flying wing finally become operational as the Northrop Grumman B-2 Spirit stealth bomber in 1997.

In the United Kingdom rocket aircraft developments were even more modest. A launch sled propelled by solid rocket motors was developed to ‘catapult’ especially modified Hurricane fighters dubbed ‘Hurricats’ off the bows of merchant ships as a means of protecting convoys from marauding German Condor long range bombers. Steam catapults, as used to launch small float planes from Navy ships, were too weak to get the heavy fighter airborne. The Hurricat was a stop-gap measure, as the plane could be used only once: after its mission it had nowhere to land and the pilot had to bail out or ditch his aircraft as near as possible to the convoy that he was defending, and hope that one of the ships would pick him up.