FLIGHT CONTROL SYSTEM
Flight control of the second stage is maintained by gimbaling the four rocket thrust engines for thrust vector (direction) control. These are the four out
board engines; the fifth J-2 engine located in the center of the cluster is stationary.
Each outboard engine has a separate engine actuation system to provide the force to position the engine. Gimbaling is achieved by hydraulic-powered actuators controlled by electrical signals generated through a flight control computer located in the instrument unit just above the third stage. Hydraulic power for operating each of the gimbaling actuators is supplied by individual engine-driven hydraulic pumps. Each system is self-contained and operates under a pressure of 3,500 psi. The components of each hydraulic system are attached to the thrust structure above each of the outboard engines. The main hydraulic pump is driven by the liquid oxygen turbopump on the respective engine. Two servoactuators that control each engine programmed for gimbaling are located on the engine outboard side. One is on the pitch plane, and the other on the yaw plane. Each actuator will gimbal the engine plus or minus 7 degrees in pitch or yaw and plus or minus 10 degrees in combination to correct for roll errors at a minimum rate of 8 degrees per second.
During flight, the guidance system continuously determines an optimum vehicle steering command based on the vehicle’s position, velocity, and acceleration. This system, located in the instrument unit, has a guidance signal processor which delivers attitude correction signals to the flight control computer in the instrument unit. These signals are shaped, scaled, and summed electronically. These summed error signals are then directed to the servoactuator amplifiers, which, in turn, drive their respective servoactuators in the second stage. These signals cause the servoactuators to position the engines.
MEASUREMENT SYSTEM
A wide variety of transducers and signal conditioners is used in the instrumentation system, which feeds signals to a high-level telemetering system for transmission to the ground. The various instrumentation sensors monitor pressure, temperature, and propellant flow rates within the tanks. Other sensors record the amount of vibration and noise, and flight position and acceleration.
Tied into the measurement system are telemetry and radio frequency subsystems which transmit the performance signals to ground receiving stations for immediate (real-time) and postflight vehicle performance evaluation. Antennas which serve the telemetry and radio frequency subsystems are flush-mounted on the forward skirt and are omnidirectional in coverage.
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Approximately 10 seconds before second stage propellant depletion, a signal activates the separation system which will sever the second stage from the third. An interstage connecting the second and third stage has four retrorockets which are fired to decelerate the second stage.